Lincoln Electric 205-TAC/DCTIG manual Troubleshooting

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E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

PROBLEMS IN STICK WELDING

 

Excessive spatter

1.

Long arc

 

 

2.

High current

 

 

 

 

 

Craters

1.

Fast movement of the electrode

 

 

 

away from piece.

 

 

 

 

 

Inclusions

1.

Poor cleanliness or distribution of

 

 

 

the Welding passes.

 

 

2.

Improper movement of the elec-

 

 

 

trode.

 

 

 

 

 

Insufficient penetration

1.

High progression speed.

 

 

2.

Welding current too low.

 

 

3.

Narrow chamfering.

 

 

 

 

 

Sticking

1.

Arc too short.

 

 

2.

Current too low.

 

 

 

 

 

Porosity

1.

Humidity in electrode.

 

 

2.

Long arc.

 

 

 

 

 

Cracks

1.

Current too high.

 

 

2.

Dirty materials.

 

 

3. Hydrogen in weld (present on

 

 

 

electrode coating).

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

V205-T DC & V205-T AC/DC TIG

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Contents Invertec V205-T DC & V205-T AC/DC TIG April California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéV205-T DC & V205-T AC/DC TIG Safety Thank You Table of Contents Operating Temperature Range InstallationStorage Temperature Range Environmental Area Select Suitable LocationStacking TiltingNominal Range Reconnect ProcedureInput Connections Table A.1Engine Driven Generator Attachment Plug Installation230V Input 115V InputOutput Connection for Stick Welding Figure A.2 Output and GAS Connection for TIG Welding Figure A.1Work Cable Connection Shielding GAS Connection Remote Control ConnectionWelding Capability Safety InstructionsOperation General DescriptionFigure B.1 Rear Control Panel Figure B.1Figure B.2 Controls and SettingsStep Diagram TIG DC Indicator Parameter Default SET UP MenuWelding Polarity Output LimitationsAlternating Current AC/DC model only Pulsed TIGFiller Material Steel TIG WeldingCopper TIG Welding Tips for AC TIG WeldingProtective GAS Tips for Improved TIG StartingAC TIG AC TIG Welding Quick Start UPDC TIG Welding Quick Start UP Cable Plugs AccessoriesOptional Accessories Compatible EquipmentRoutine Maintenance MaintenanceSafety Precautions Input Filter Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Field Service Facility Problems TIG WeldingYour local Lincoln Authorized Display FailuresV205-T DC Wiring Diagram for Wiring DiagramsV205-T AC/DC Wiring Diagram for V205-T DC & V205-T AC/DC TIG V205-T DC & V205-T AC/DC TIG Precaucion Warnung