Lincoln Electric 205-TAC/DCTIG manual Output and GAS Connection for TIG Welding Figure A.1

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FIGURE A.1

A-5

INSTALLATION

A-5

 

 

 

OUTPUT CONNECTIONS

WARNING

ELECTRIC SHOCK can kill.

Keep the electrode holder, TIG torch and cable insulation in good condition and in place.

Do not touch electrically live parts or electrode with skin or wet cloth- ing.

Insulate yourself from work and ground.

Turn the input line Switch on the Invertec V205-T DC & V205-T AC/DC “off” before connecting or disconnecting output cables or other equipment.

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OUTPUT AND GAS CONNECTION FOR TIG WELDING (FIGURE A.1)

The TIG Torch Twist-Mate and work cable Twist-Mate Connectors are supplied with the welder. To connect the cables, turn the PowerSwitch“OFF”. Connect the torch cable Twist-Mate plug into the DC(-) Electrode/Gas Output Receptacle on the front of the welder and turn it clockwise until snug,(Do not Overtighten). This is a quick connect terminal and also provides the gas connection for the shielding gas to the torch.

WARNING

This unit does not include a TIG torch, but one may be purchased separately. The accessories section of this manual lists a number of Lincoln Electric TIG torches, and TIG Torch Starter Packs that are recommended for use with this machine; however, any similar TIG torch can be used. To attach the Twist-Mate Plug to a Lincoln Torch, slide the rubber boot onto the torch cable (enlarge the boot opening if necessary), screw the fitting on the torch cable into the brass connector snugly and slide the boot back over the brass connec- tor.

TIG ADAPTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STRAIN RELIEF BOOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RETAINING COMPOUND

TIG TORCH POWER CABLE WITH GAS FITING

OUTPUT CONNECTION FOR STICK WELDING (FIGURE A.2)

First determine the proper electrode polarity for the electrode to be used. Consult the electrode data for this information. Then connect the output cables to the output terminals corresponding to this polarity. For instance, for DC(+) welding, connect the electrode cable (which is connected to the electrode holder) to the “+” output terminal and the work cable (which is connected to the work clamp) to the “-” output termi- nal. Insert the connector with the key lining up with the keyway, and rotate clockwise; until the connection is snug. Do not over tighten.

To avoid receiving a high frequency shock, keep the TIG torch and cable Insulation in good condi- tion.

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WORK CABLE CONNECTION

Next, connect the work cable to the “+” output terminal in the same way.

To minimize high frequency interference, refer to

Machine Grounding and High Frequency Interference Protection section of this manual for the proper procedure on grounding the work clamp and work piece.

TIG TORCH

-

+

FIGURE A.2

WORK CABLE

WORK CABLE

STICK ELECTRODE

HOLDER

-

+

WORK CABLE

WORK CLAMP

 

V205-T DC & V205-T AC/DC TIG

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Contents Invertec V205-T DC & V205-T AC/DC TIG April Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcV205-T DC & V205-T AC/DC TIG Safety Thank You Table of Contents Storage Temperature Range InstallationOperating Temperature Range Tilting Select Suitable LocationStacking Environmental AreaTable A.1 Reconnect ProcedureInput Connections Nominal Range115V Input Attachment Plug Installation230V Input Engine Driven GeneratorWork Cable Connection Output and GAS Connection for TIG Welding Figure A.1Output Connection for Stick Welding Figure A.2 Remote Control Connection Shielding GAS ConnectionGeneral Description Safety InstructionsOperation Welding CapabilityRear Control Panel Figure B.1 Figure B.1Controls and Settings Figure B.2Step Diagram TIG DC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityPulsed TIG Alternating Current AC/DC model onlyTips for AC TIG Welding Steel TIG WeldingCopper TIG Welding Filler MaterialTips for Improved TIG Starting Protective GASAC TIG Welding Quick Start UP AC TIGDC TIG Welding Quick Start UP Compatible Equipment AccessoriesOptional Accessories Cable PlugsInput Filter Capacitor Discharge Procedure MaintenanceSafety Precautions Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Problems TIG WeldingField Service Facility Failures DisplayWiring Diagrams V205-T DC Wiring Diagram forV205-T AC/DC Wiring Diagram for V205-T DC & V205-T AC/DC TIG V205-T DC & V205-T AC/DC TIG Precaucion Warnung