Lincoln Electric manual Power Wave 455 M

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POWER WAVE ™ 455 M	June, 2004
	June, 2004

For use with machines having Code Numbers: 11007, 11203

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

IEC 60974-1

OPERATOR’S MANUAL

Copyright © 2004 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Power Wave 455 M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Thru E-6 Section ESection F-1 Section F-2Technical Specifications Power Wave 455M CE K2202-2 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsTable A.1 Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Affect on Pulse Welding Table A.2 System DescriptionElectrode Voltage Sensing Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow Sensor1OPERATIONB-1 Safety PrecautionsPower Wave 455M CE Definition of Welding Terms OperationRecommended Processes and Equipment General DescriptionRequired Equipment LimitationsFigure B.1 Case Front ControlsFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Welding ModeARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the Power WaveContact your local Lincoln Authorized Field Service FacilityPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M DiagramsPrecaucion Warnung