Lincoln Electric 455 M manual Single Head Feeder, Single Head Boom Feeder, Configuring the System

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A-6	INSTALLATION	A-6

CONFIGURING THE SYSTEM

For codes below 11100, consult the semi-automatic Power Feed instruction manual for configuration infor- mation about DIP switch settings.

For codes above 11100 the power source will “Auto Map” the system eliminating most of the need to set DIP switches to configure the system.

If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled. If a system is not “Auto-mappable”, then consult the instruction manual for the accessory being used for configuration infor- mation about DIP switch settings, or consult your local Lincoln sales representative.

SINGLE HEAD FEEDER

DUAL HEAD FEEDER

UP TO 4 FEEDERS

ALLOWED

POWER WAVE		POWER WAVE
455M(CE)		455M(CE)		FEED HEAD

SINGLE HEAD BOOM FEEDER

UP TO 4 FEED HEADS

ALLOWED

POWER WAVE

455M(CE)

FH 1

Typical Robotic/ Hard Automation

(using Wire Drive Module and PF-10R)

	POWER WAVE 455M(CE)
ROBOT
ROBOT
PLC CONTROLLER		WIRE
ANALOG INTERFACE		DRIVE
		MODULE

PF-10R

etc.

POWER WAVE 455M (CE)

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Contents Power Wave 455 M Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Section E Thru E-6Section F-1 Section F-2Installation Technical Specifications Power Wave 455M CE K2202-2Machine Grounding High Frequency ProtectionLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsTable A.1 Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Affect on Pulse Welding Table A.2 System DescriptionElectrode Voltage Sensing Configuring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions 1OPERATIONB-1Power Wave 455M CE Operation Definition of Welding TermsGeneral Description Recommended Processes and EquipmentRequired Equipment LimitationsCase Front Controls Figure B.1Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Welding ModeARC Control Pulse Welding Figure A.6 Current Wave Form PulseAccessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Power Wave Error Code # IndicationAuthorized Field Service Facility Contact your local LincolnPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Connection Diagram Semi-automatic Simple SystemDiagrams Dimension Print Power Wave 455MPrecaucion Warnung