Lincoln Electric 455 M manual 1OPERATIONB-1, Safety Precautions

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B-1OPERATIONB-1

SAFETY PRECAUTIONS

Read this entire section of operating instructions before operating the machine.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrodes with your skin or wet clothing.

Insulate yourself from the work and ground.

Always wear dry insulating gloves.

Do not use AC welder if your cloth- ing, gloves or work area is damp or

if working on, under or inside work- piece.

Use the following equipment: -DC manual (stick) welder.

-AC welder with reduced voltage control.

Do not operate with panels removed.

Disconnect input power before ser- vicing.

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ONLY QUALIFIED PERSONS SHOULD INSTALL,

USE OR SERVICE THIS EQUIPMENT. READ AND

FOLLOW THE MANUFACTURER’S INSTRUC-

TIONS, EMPLOYER’S SAFETY PRACTICES AND

MATERIAL SAFETY DATA SHEETS (MSDS) FOR

CONSUMABLES.

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READ THIS WARNING, PROTECT YOURSELF &

OTHERS.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

Use ventilation or exhaust at the arc, or both,to keep fumes and gases from your breathing zone and general area.

WELDING SPARKS can cause

fire or explosion.

Do not weld near flammable material.

Do not weld on containers which have held flammable material.

ARC RAYS can burn.

• Wear eye, ear, and body protection.

POWER WAVE 455M (CE)

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Contents Power Wave 455 M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Thru E-6 Section ESection F-1 Section F-2Technical Specifications Power Wave 455M CE K2202-2 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionTable A.1 Negative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Affect on Pulse Welding System Description Table A.2Electrode Voltage Sensing Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow Sensor1OPERATIONB-1 Safety PrecautionsPower Wave 455M CE Definition of Welding Terms OperationRecommended Processes and Equipment General DescriptionRequired Equipment LimitationsFigure B.1 Case Front ControlsFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldWelding Mode Constant Voltage WeldingARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the Power WaveContact your local Lincoln Authorized Field Service FacilityPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M DiagramsPrecaucion Warnung