Lincoln Electric 455 M manual Installation, Technical Specifications Power Wave 455M CE K2202-2

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A-1

 

 

 

INSTALLATION

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455M (CE) (K2202-2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

 

 

INPUT

OUTPUT CONDITIONS

INPUT CURRENT

 

OUTPUT CONDITIONS

 

INPUT CURRENT

 

 

VOLTS

AMPS / VOLTS / DUTY CYCLE

 

AMPS

AMPS / VOLTS / DUTY CYCLE

 

AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

380V - 60HZ.

400A@36V. 100%

 

36A

 

500A@40V. 60%

 

48A

 

 

380V - 50HZ.

400A@36V. 100%

 

36A

 

500A@40V. 60%

 

48A

 

 

415V - 60HZ.

400A@36V. 100%

 

33A

 

500A@40V. 60%

 

44A

 

 

415V - 50HZ.

400A@36V. 100%

 

33A

 

500A@40V. 60%

 

44A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

OPEN

CURRENT

PULSE

PULSE

 

PULSE AND

AUXILIARY

 

 

CIRCUIT

RANGE

FREQUENCY

VOLTAGE

 

BACKGROUND

POWER

 

 

VOLTAGE

AMPS

 

 

RANGE

 

TIME RANGE

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

5 - 570A

0.15 - 1000 Hz

5 - 55 VDC

 

100 MICRO SEC. -

40 VDC AT

 

 

 

 

 

 

 

 

 

 

3.3 SEC.

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

220 VAC AT

 

 

 

 

 

 

 

 

 

 

 

 

5 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROCESS CURRENT RANGE (DC)

MIG/MAG

FCAW

SMAW

GTAW

Pulse

CURRENT

50-570 Amps

40-570 Amps

30-570 Amps

15-500 Amps

5-750 Amps

RECOMMENDED INPUT WIRE AND FUSE SIZES

INPUT

DUTY

INPUT AMPERE

TYPE 75°C

TYPE 75°C

TYPE 75°C

COPPER WIRE

GROUND WIRE

(SUPER LAG)

VOLTAGE /

CYCLE

RATING ON

IN CONDUIT

IN CONDUIT

OR BREAKER

FREQUENCY

 

NAMEPLATE

 

AWG[IEC] SIZES

AWG[IEC] SIZES

SIZE (AMPS)

 

 

 

 

 

 

(mm2)

(mm2)

 

380V HZ.

100%

36A

8 (10)

10 (6)

40A

415V HZ.

100%

33A

8 (10)

10 (6)

40A

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

663 mm

505 mm

835 mm

114 kg.

(26.10 in)

(19.86 in)

(32.88 in)

(250 lbs.)

 

 

 

 

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

-20°C to 40°C

STORAGE TEMPERATURE RANGE

-40°C to 40°C

POWER WAVE 455M (CE)

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Contents Power Wave 455 M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Section F-2 Section EThru E-6 Section F-1Technical Specifications Power Wave 455M CE K2202-2 InstallationStacking Machine GroundingHigh Frequency Protection LiftingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Cable INDUCTANCE, and ITS Affect on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 UP to 4 Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Control Board DIP Switch1OPERATIONB-1 Safety PrecautionsPower Wave 455M CE Definition of Welding Terms OperationLimitations General DescriptionRecommended Processes and Equipment Required EquipmentFigure B.1 Case Front ControlsMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the Power WaveContact your local Lincoln Authorized Field Service FacilityPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M DiagramsPrecaucion Warnung