Lincoln Electric 455 M manual Routine Maintenance

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only Qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cooling channels in the

machine.

PERIODIC MAINTENANCE

Calibration of the Power Wave 455M (CE) is critical to its operation. Generally speaking the calibration will not need adjustment. However, neglected or improper- ly calibrated machines may not yield satisfactory weld performance. To ensure optimal performance, the cali- bration of output Voltage and Current should be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the facto- ry. Generally speaking the machine calibration will not need adjustment. However, if the weld performance changes, or the yearly calibration check reveals a problem, contact the Lincoln Electric Company for the calibration software utility.

The calibration procedure itself requires the use of a resistive load bank, and certified actual meters for volt- age and current. The accuracy of the calibration will be directly affected by the accuracy of the measuring equipment you use. Detailed instructions are available with the utility.

POWER WAVE 455M (CE)

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Contents Power Wave 455 M Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Section F-1 Section EThru E-6 Section F-2Installation Technical Specifications Power Wave 455M CE K2202-2Lifting Machine GroundingHigh Frequency Protection StackingInput Fuse and Supply Wire Considerations Input ConnectionTable A.1 Negative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Affect on Pulse Welding System Description Table A.2Electrode Voltage Sensing Single Head Boom Feeder Configuring the SystemSingle Head Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Control Board DIP Switch Receptacle SpecificationsDIP Switch Settings and Locations Water Flow SensorSafety Precautions 1OPERATIONB-1Power Wave 455M CE Operation Definition of Welding TermsRequired Equipment General DescriptionRecommended Processes and Equipment LimitationsCase Front Controls Figure B.1Welding Adjustments Nominal ProceduresFringe Procedures Making a WeldWelding Mode Constant Voltage WeldingARC Control Pulse Welding Figure A.6 Current Wave Form PulseField Installed AccessoriesFactory Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Power Wave Error Code # IndicationAuthorized Field Service Facility Contact your local LincolnPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Connection Diagram Semi-automatic Simple SystemDiagrams Dimension Print Power Wave 455MPrecaucion Warnung