Lincoln Electric 455 M manual Dual Head Boom Feeder using two single heads

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A-7

INSTALLATION

A-7

 

 

 

ALTERNATE HARD AUTOMATIC APPLICATION (using a UI, WD Module, and PF-10R)

POWER WAVE 455M (CE)

PF-10R

WIRE

DRIVE

MODULE

(FH1)

COMBINATION HARD AUTOMATION APPLICATION (w/ Semi-Auto, WD Module, and PF-10R)

POWER WAVE 455M (CE)

WIRE

DRIVE

MODULE

DUAL HEAD

(FH1)

PF-10R

System that is NOT "Auto Mappable"

DUAL HEAD BOOM FEEDER (using two single heads)

POWER WAVE

 

455M (CE)

DUAL HEAD

 

FH-1FH-2

In this case the individual feed heads need to be assigned to the dual head control and the PW455M auto map- ping disabled and the Equipment Groups set. (See the Feeder documentation for information on setting the feeder DIP switches)

POWER WAVE 455M (CE)

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Contents Power Wave 455 M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Thru E-6 Section ESection F-1 Section F-2Technical Specifications Power Wave 455M CE K2202-2 InstallationHigh Frequency Protection Machine GroundingLifting StackingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Cable INDUCTANCE, and ITS Affect on Pulse Welding Negative Electrode Polarity Voltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow Sensor1OPERATIONB-1 Safety PrecautionsPower Wave 455M CE Definition of Welding Terms OperationRecommended Processes and Equipment General DescriptionRequired Equipment LimitationsFigure B.1 Case Front ControlsFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the Power WaveContact your local Lincoln Authorized Field Service FacilityPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M DiagramsPrecaucion Warnung