Lincoln Electric 455 M manual Operation, Definition of Welding Terms

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B-3

OPERATION

B-3

 

 

 

DEFINITION OF WELDING TERMS

NON-SYNERGIC WELDING MODES

A Non-synergicwelding mode requires all welding process variables to be set by the operator.

SYNERGIC WELDING MODES

A Synergic welding mode offers the simplicity of single knob control. The machine will select the cor- rect voltage and amperage based on the wire feed speed (WFS) set by the operator.

455M

455Modular

WFS

Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW

Gas Metal Arc welding

GMAW-P

Gas Metal Arc welding-(Pulse Arc)

GMAW-S

Gas Metal Arc welding-(Short Circuiting Arc)

GTAW

Gas Tungsten Arc welding

GTAW-P

Gas Tungsten Arc welding-(Pulse Arc)

PAW

Plasma Arc welding

SMAW

Shielded Metal Arc welding

SW

Stud Arc Welding

SAW

Submerged Arc Welding

SAW-S

Submerged Arc Welding-(Series)

FCAW

Flux Core Arc Welding

CAC

Carbon Arc Cutting

POWER WAVE 455M (CE)

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Contents Power Wave 455 M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Section F-2 Section EThru E-6 Section F-1Technical Specifications Power Wave 455M CE K2202-2 InstallationStacking Machine GroundingHigh Frequency Protection LiftingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Cable INDUCTANCE, and ITS Affect on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 UP to 4 Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Control Board DIP Switch1OPERATIONB-1 Safety PrecautionsPower Wave 455M CE Definition of Welding Terms OperationLimitations General DescriptionRecommended Processes and Equipment Required EquipmentFigure B.1 Case Front ControlsMaking a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the Power WaveContact your local Lincoln Authorized Field Service FacilityPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M DiagramsPrecaucion Warnung