Lincoln Electric 455 M manual Thank You

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Power Wave 455 M Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Section E Thru E-6Section F-1 Section F-2Installation Technical Specifications Power Wave 455M CE K2202-2Machine Grounding High Frequency ProtectionLifting StackingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Cable INDUCTANCE, and ITS Affect on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Configuring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions 1OPERATIONB-1Power Wave 455M CE Operation Definition of Welding TermsGeneral Description Recommended Processes and EquipmentRequired Equipment LimitationsCase Front Controls Figure B.1Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Pulse Welding Figure A.6 Current Wave Form PulseAccessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Power Wave Error Code # IndicationAuthorized Field Service Facility Contact your local LincolnPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Connection Diagram Semi-automatic Simple SystemDiagrams Dimension Print Power Wave 455MPrecaucion Warnung