Lincoln Electric 455 M Receptacle Specifications, Water Flow Sensor, Control Board DIP Switch

Page 20

A-10

INSTALLATION

A-10

 

 

 

I / O RECEPTACLE SPECIFICATIONS

TABLE 3

WIRE FEEDER RECEPTACLE S1

PIN LEAD#

FUNCTION

A53 Communication Bus L

B54 Communication Bus H

C67A Electrode Voltage Sense

D

52

0vdc

E

51

+40vdc

TABLE 4

VOLTAGE SENSE RECEPTACLE S2

 

PIN

LEAD#

FUNCTION

 

3

21A

Work Voltage Sense

 

 

TABLE 5

 

 

RS232 RECEPTACLE S3

 

PIN

LEAD#

FUNCTION

2253 RS232 Receive

3254 RS232 Transmit

4# S3 Pin5

5# S3 Pin4

6# # S3 Pin20

20

# #

S3 Pin6

7

251

RS232 Common

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom configuration of the Power Wave. To access the DIP switches:

Turn off power at the disconnect switch.

Remove the top four screws securing the front access panel.

Loosen, but do not completely remove, the bottom two screws holding the access panel.

Open the access panel, allowing the weight of the panel to be carried by the bottom two screws. Make sure to prevent the weight of the access panel from hanging on the harness.

Adjust the DIP switches as necessary.

Replace the panel and screws, and restore power.

CONTROL BOARD DIP SWITCH:

switch 1 = reserved for future use switch 2 = reserved for future use

switch 3 = equipment group 1 selcted (default=off) switch 4 = equipment group 2 selcted (default=off) switch 5 = reserved for future use

switch 6 = reserved for future use switch 7 = auto mapping switch 8 = work sense lead

switch 7

auto mapping

 

off

auto mapping enable-default

 

on

auto mapping disabled

 

 

 

 

 

 

switch 8

work sense lead

off

work sense lead not connected-default

on

work sense lead connected

 

 

 

FIGURE A.3

CONTROL BOARD (DIP Switch Location)

WATER FLOW SENSOR

Water cooled guns can be damaged very quickly if they are used even momentarily without water flowing. A water flow sensor is recommended for those water coolers that do not have an integral flow sensor. Recommended practice is to install a water flow sen- sor such as K1536-1 on the water return line of the torch. When fully integrated into the welding system, the sensor will prevent welding if no water flow is pre- sent.

POWER WAVE 455M (CE)

Image 20
Contents Power Wave 455 M Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Section E Thru E-6Section F-1 Section F-2Installation Technical Specifications Power Wave 455M CE K2202-2Machine Grounding High Frequency ProtectionLifting StackingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Cable INDUCTANCE, and ITS Affect on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Configuring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions 1OPERATIONB-1Power Wave 455M CE Operation Definition of Welding TermsGeneral Description Recommended Processes and EquipmentRequired Equipment LimitationsCase Front Controls Figure B.1Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Pulse Welding Figure A.6 Current Wave Form PulseAccessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Power Wave Error Code # IndicationAuthorized Field Service Facility Contact your local LincolnPower Feed System Using Status LED section of this text Cabling, etc Verify weld mode is correct for Power Wave 455M CE Wiring Diagram Connection Diagram Connection Diagram Semi-automatic Simple SystemDiagrams Dimension Print Power Wave 455MPrecaucion Warnung