Campbell Hausfeld Compresor lubricado con aceite HL5402 Troubleshooting Chart, 26 Sp

Page 7

Compresor lubricado con aceite

HL5402

Troubleshooting Chart (Continued)

 

 

5

 

 

 

 

4

 

 

 

 

 

3

2

 

6

 

 

 

 

 

 

 

7

 

 

 

 

8

 

10

 

 

9

 

 

 

 

 

 

 

10

 

11

 

 

 

 

 

16

15

 

12

 

17

8

13

 

18

 

 

 

 

 

18

 

 

25

 

 

 

 

 

19

21

 

14

24a

20

22

 

 

 

23

33

25

 

 

32

26

 

 

27

 

39

 

 

 

28

 

 

38

 

 

 

 

 

29

 

 

36

30

 

2625

37

31

 

 

 

 

34

 

 

 

4

 

 

 

35

 

 

 

21

 

 

55

56

57

59

58

 

 

1

 

 

 

 

 

 

46

 

 

44

44f

 

 

 

 

 

 

 

 

 

49

 

 

 

 

48

 

 

 

 

47

 

 

 

 

45

 

 

 

44d44e

 

 

 

44c

 

24

 

 

44a 44b

 

 

 

 

43

 

 

41

42

 

 

 

 

 

 

40

 

50

 

 

 

 

 

72

 

 

51

 

 

 

 

 

 

 

71

 

 

 

 

70

 

 

54

 

 

69

 

 

 

68

52

 

 

 

 

 

 

 

67

 

 

52

 

 

 

55

53

 

 

56

 

66

 

 

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

60

61

64

 

 

 

 

 

 

 

 

 

61

62

 

Symptom

Possible Cause(s)

 

Corrective Action

 

Tank pressure drops

1.

Loose drain valve

3. Replace or repair as necessary.

 

when compressor shuts

2.

Check valve leaking

1.

Tighten.

 

off

3.

Loose connections at fittings, tubing,

2.

Remove check valve. Clean or replace.

 

 

 

etc.

3.

Check all connections with soap and water solution.

 

 

 

 

 

 

If a leak is detected, (1) tighten or (2) remove fitting

 

 

 

 

 

 

and apply pipe tape to threads and reassemble.

 

 

4.

Tank leaks

4.

Check tank for leaks with soap and water solution. If

 

 

 

 

 

 

leak is detected, tank must be replaced with genuine

 

 

 

 

 

 

replacement part.

 

 

 

 

 

 

 

Do not disassemble check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve with air in tank;

 

 

 

 

 

 

 

 

 

 

 

bleed tank

 

 

 

 

 

 

 

 

 

Compressor runs

1.

Excessive air usage, compressor too

1.

Decrease usage or purchase unit with higher air

 

continuously and air

 

small

 

 

delivery (SCFM).

 

output is lower than

2.

Clogged intake filter

2.

Clean or replace.

 

normal/low discharge

3.

Loose connections at fittings, tubing,

3.

Check all connections with soap and water solution.

 

pressure

 

etc.

 

 

If a leak is detected, (1) tighten or (2) remove fitting

 

 

 

 

 

 

and apply pipe tape to threads and reassemble.

 

 

4.

Tank leaks

4.

Check tank for leaks with soap and water solution. If

 

 

 

 

 

 

leak is detected, tank must be replaced with genuine

 

 

5.

Broken valves

 

 

replacement part.

 

 

6.

Piston ring worn

5.

Replace compressor valves as necessary.

 

 

 

 

6.

Replace piston rings.

 

 

 

 

 

 

 

 

 

Excessive moisture in

1.

Excessive water in tank

1.

Drain tank.

 

discharge air

2.

High humidity

2.

Move to area of less humidity; use air line filter.

 

 

 

 

 

 

NOTE: Water condensation is not caused by

 

 

 

 

 

 

compressor malfunction.

 

 

 

 

 

 

 

Compressor runs

1.

Defective pressure switch

1.

Replace switch.

 

continuously and safety

2.

Defective safety valve

2.

Replace safety valve with genuine replacement part.

 

valve opens as pressure

 

 

 

 

 

 

 

rises

 

 

 

 

 

 

 

 

 

 

 

 

 

Excessive starting and

1.

Excessive condensation in tank

1.

Drain more often.

 

stopping (auto start)

2.

Loose connections at fittings, tubing,

2.

Check all connections with soap and water solution.

 

 

 

etc.

 

 

If a leak is detected, (1) tighten or (2) remove fitting

 

 

 

 

 

 

and apply pipe tape to threads and reassemble.

 

 

3.

Tank leaks

3.

Check tank for leaks with soap and water solution. If

 

 

 

 

 

 

leak is detected, tank must be replaced with genuine

 

 

 

 

 

 

replacement part.

 

 

 

 

 

 

 

Do not disassemble check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve with air in tank;

 

 

 

 

 

 

 

 

 

 

 

bleed tank

 

 

 

 

 

 

 

Air leaking from

1.

Check valve stuck in an open position

1.

Repair or replace check valve.

 

unloader valve on

2.

Unloader valve stuck in open position

2.

Repair or replace unloader valve.

 

pressure switch

 

 

 

 

 

Do not disassemble check

 

 

 

 

 

 

 

 

 

 

 

 

 

valve with air in tank;

 

 

 

 

 

 

 

 

 

 

 

bleed tank

 

 

 

 

 

 

 

 

26 Sp

7

Image 7
Contents HL5402 Safety GuidelinesGeneral Safety Information DescriptionOil Lubricated Compressors HL5402 InstallationLubrication Before First START-UP BREAK-IN ProcedureOperation Compresor lubricado con aceite HL5402Oil Lubricated Compressors HL5402 Operation MaintenanceGuía de diagnóstico de averías Continuación 28 Sp Intake AIR Filter MaintenanceStorage Overload Protector Section27 Sp Oil Lubricated Compressors Troubleshooting ChartSure compressor is run in a clean, well-ventilated area Juegos DE Piezas Para Mantenimiento44f 44d 44e 44c 44a 44b Compresor lubricado con aceite HL5402 Troubleshooting Chart26 Sp Entrada DE Aire Cambios DE AceiteFuncionamiento ContinuacíonMantenimiento Tierra Válvula de chequeo -Esta válvula InstalaciónVálvula de seguridad Asme Esta Tubería de descarga Esta tuberíaDéballage Directives de SécuritéGénéralités sur la Sécurité Compresor lubricado con aceiteCompresseur Graissé par l’Huile Généralités sur la Sécurité SuiteDescripción Medidas de SeguridadAvant LE Premier Démarrage Procédure DE Rodage Installation SuiteFonctionnement Compresseur Graissé par l’Huile HL5402Entretien Fonctionnement SuiteGuide De Dépannage Suite Compresseur Graissé par l’Huile HL5402 Guide de Dépannage Entretien Suite16 Fr 17 Fr Nécessaires D’ENTRETIEN