Powermatic DDS-225, DDS-237 Maintenance Checklist, Troubleshooting, Performance Problems

Page 19

Maintenance Checklist

Note: See also the Maintenance section on page 16.

ˆWork area around machine marked off clearly.

ˆNon-skid floor strips in area where operator normally stands.

ˆInspect entire machine for loose bolts, nuts, screws. Tighten and replace as necessary.

ˆClean conveyor and drum areas, removing sawdust and chips with compressed air or a soft bristle brush. Remove gum and pitch from metal areas with oven cleaner.

ˆLubricate chain and check tension.

ˆCheck belt condition - replace as needed. Dress with paraffin. Check belt tension.

ˆCheck motor for loose wiring and sawdust congestion.

ˆPulleys tight and in line.

ˆCheck bearings. Replace any bad or suspect bearings immediately.

Troubleshooting

Performance Problems

Problem

Abrasive belt glazes

Work burns

Abrasive belt burns, clogs quickly

Excessive abrasive belt replacement

Sanding marks on workpiece

Poor sanding quality

A slight taper across the sanded face of the workpiece

Conveyor table hard to move, or tends to bind on the leadscrews

Possible Cause

Solution

 

 

Wood is wet or gummy

No cure. Use different stock

 

 

Wrong grit

Use coarser grit for stock removal

 

 

Biting too deep

Adjust for slight sanding action and

 

make repeated passes

 

 

Biting too deep

Reduce cut and make multiple passes

 

 

Abrasive belt too coarse for finish

Use proper grit for finish sanding

required

 

Sanding across the grain

When surface sanding, use very fine

 

abrasive belt then finish by hand,

 

working in direction of grain.

 

 

Abrasive belts worn

Replace abrasive belts

Abrasive belts not tight on drum

Re-wrap and properly tighten

 

abrasive belts.

 

 

Height of rear drum has not been

Make drum setting equal both ends

adjusted evenly on both ends

 

Conveyor table not parallel to drums

Correct table parallelism

 

 

Leadscrews not greased

Lubricate leadscrews

Table not parallel

Correct table parallelism

 

 

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Contents Dual Drum Sander Warranty Period Warranty and ServiceTable of Contents Page Page Dust Port Locations FeaturesSpecifications Unpacking Shipping ContentsDust Ports AssemblyHandwheel Assembly Electrical ConnectionsDisconnect machine from power source Abrasive Paper InstallationDrum Height AdjustmentsTable Height Pressure RollersTable Parallelism Corrective action Lead Screw Thread ClearanceDrive Belts Conveyor BeltChanging Belts Pulley AlignmentDrums are heavy use an assistant to change belts Stock Feeding Angle MaintenanceOperations Basic OperationFace Frames & Raised Panel Doors AbrasivesEdge Sanding Sanding Imperfect StockSwitch Lock Problem Maintenance ChecklistTroubleshooting Performance ProblemsMechanical & Electrical Problems Parts DDS-225 Sander Drum Assembly DDS-225Index No. Part No Description Size Qty TS-1521021 Conveyor Assembly DDS-225 Screw #10-24 x 3/8 Motor & Cabinet Assembly DDS-225 DDS225-WL Motor & Cabinet Assembly DDS-225 Gearbox Assembly DDS-225 Gearbox Assembly DDS-225 Drum Parts DDS-237 Sander Drum Assembly DDS-237DDS237-154B Conveyor Assembly DDS-237 Includes # 6, 7, 15, 16, 26, 33, 40, 45, 48, 56 thru Motor and Cabinet Assembly DDS-237 DDS237-334 Index No. Part No Description Gearbox Assembly DDS-237 Gearbox Assembly DDS-237 Ready-To-Cut Abrasive Strips Optional AccessoriesDescription Normal Use DDS-225 Sander Wiring DiagramsDDS-237 Sander 7.5HP, 1Ph DDS-237 Sander 10HP, 3Ph Reversing New Sanford Road LaVergne, Tennessee Phone Modelo DDS-225, DDS-237 Lijadora de Doble TamborPeríodo de la Garantía Garantía y Servicio TécnicoConjunto Caja de Velocidades Tambor DDS-225 ÍndicePage Niños Puertos de polvo CaracterísticasEspecificaciones Contenido del Contenedor de Transporte DesempaqueExpulsores de Polvo MontageConexiones Eléctricas Montaje de la ManivelaDesconecte la máquina de la red de energía eléctrica Instalación de Papel AbrasivoAltura del Tambor AjustesAltura de la Mesa Rodillos de PresiónHolgura de la Rosca del Tornillo de Avance Paralelismo de la MesaDespués del Ajuste Cinta LijadoraAlineación de las Poleas Correas de ImpulsiónCambio de Correas Ángulo de Alimentación del Material MantenimientoOperación Operación BásicaMarcos Frontales & Puertas de Panel Levantadas AbrasivosLijado de Bordes Lijado de Materiales con DefectosLimpieza de las tiras abrasivas limpie Seguro del InterruptorIncrementando la vida útil del abrasivo la Problemas de Desempeño Diagnóstico de ProblemasLista de Control de Mantenimiento Causa Probable Solución Problemas Mecánicos y EléctricosConjunto del Tambor DDS-225 Lista de Partes DDS-225 LijadoraNro. de Lista. Parte Nro Descripción Tamaño Cantidad TS-1521021 Tornillo de Ajuste de Cabeza Hueca Conjunto Cinta Lijadora DDS-225 ………………………… Conjunto Motor & Gabinete DDS-225 TS-081F032 Tirafondo de Cabeza Phillips Conjunto Motor & Gabinete DDS-225 Conjunto Caja de Velocidades DDS-225 Conjunto Caja de Velocidades Motor DDS-225 Conjunto Tambor DDS-237 Partes Lijadora DDS-237Tornillo de Ajuste de Cabeza Hueca Conjunto Cinta Lijadora DDS-237 TS-081C022 Tornillo Conjunto de Motor y Gabinete DDS-237 DDS237-334 Tornillo de Hombro Etiqueta de Identificación no se muestra Conjunto de Caja de Velocidades DDS-237 Conjunto de Caja de Velocidades DDS-237 Tiras Abrasivas Ready-To-CutListas para Cortar Accesorios OpcionalesParte Nro Descripción Uso Normal Lijadora DDS-225 Diagrama de CableadoLijadora DDS-237 7.5HP, Monofásica Lijadora DDS-237 10HP, Trifásica Lijadora DDS-237 10HP, Trifásica New Sanford Road LaVergne, Tennessee Teléfono Ponceuse à double tambour Période de garantie Garantie et entretienTable des matières Page Page Caractérisques Port de poussière emplacementsSpécifications Contenu à lexpédition DéballageOrifices de poussière AssemblageConnexions électriques Dispositif de la roue manuelleDébranchez la machine De la source d’énergie Installation du papier abrasifHauteur du tambour RéglagesHauteur de la table Rouleaux de pressionParallélisme de la table Symptômes Jeu du filetage de la vis mèreCourroies de transmission Courroie de convoyeurChangement de courroies Alignement de la pouliePonçage à pièce multiple FonctionnementsFonctionnement de base Angle dalimentation du stockCadres de face et portes de panneaux soulevées AbrasifsPonçage dextrémité Ponçage de billes imparfaitesCadenas daiguillage Problèmes de fonctionnement Liste de contrôle de maintenanceDiagnostic des anomalies Cause éventuelle SolutionProblèmes mécaniques et électriques Dispositif du tambour DDS-225 Pièces ponceuse DDS-225’indice N de la pièce Description Taille Qté TS-1521021 Vis de réglage creuse Dispositif du convoyeur DDS-225 DDS225-SBR Dispositif du moteur et du coffret DDS-225 TS-0207011 Vis de bouchon de tête de la prise de courant Dispositif du moteur et du coffret DDS-225 ’indice N de la pièceDescription Taille Qté Dispositif de la boîte de vitesse DDS-225Dispositif de la boîte de vitesse tambour DDS-225 Dispositif du tambour DDS-237 Pièces ponceuse DDS-237Vis de réglage creuse Dispositif du convoyeur DDS-237 Capuchon Dispositif du moteur et du coffret DDS-237 TS-0720071 Rondelle de verrouillage DDS237-334 Étiquette I.D. non illustrée Dispositif de la boîte de vitesse DDS-237 Dispositif de la boîte de vitesse DDS-237 Bandes abrasives prêtes à couper Accessoires en optionPonceuse DDS-225 Schéma de câblagePonceuse DDS-237 7.5HP, 1Ph, 230 Ponceuse DDS-237 10HP, 3Ph, 230 Ponceuse DDS-237 10HP, 3Ph, 460 New Sanford Road LaVergne, Tennessee Téléphone
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DDS-225, DDS-237 specifications

The Powermatic DDS-237 and DDS-225 are two advanced drill presses that have been engineered for woodworkers who demand precision and versatility in their projects. These machines are part of Powermatic’s commitment to providing high-quality tools that cater to both professional and hobbyist woodworkers.

One of the main features of the DDS-237 is its robust construction. With a heavy-duty cast iron base and column, this drill press offers exceptional stability, reducing vibrations during operation which leads to accurate drilling. The DDS-225 follows suit, providing a durable design that ensures reliability even in the most challenging work environments.

The DDS-237 comes equipped with a powerful 1 HP motor, offering variable speed control ranging from 250 to 3000 RPM, allowing users to select the perfect speed for various materials. This feature is particularly advantageous for woodworkers who work with different species of wood or even metal and plastic. The DDS-225, on the other hand, features a slightly less powerful motor but maintains the same level of versatility with multiple speed settings.

Another significant aspect of these drill presses is their user-friendly interface and adjustments. Both models boast an easy-to-read digital depth gauge, enabling precise depth adjustments. This feature is crucial for applications requiring repetitive drilling depths, such as doweling or creating mortises.

Both models also incorporate innovative technologies aimed at enhancing user safety and convenience. The patented Quick-Release chuck system allows for rapid and easy tool changes without the need for additional tools, saving valuable time during setup and operation. Furthermore, the built-in work light illuminates the workspace, improving visibility during intricate drilling tasks.

Dust collection is also a fundamental aspect of both models, with integrated ports designed to minimize debris in the workspace, creating a healthier and cleaner working environment.

The Powermatic DDS-237 and DDS-225 are not just machines but essential tools that combine power, precision, and safety. Whether for professional use or serious woodworking enthusiasts, these drill presses are designed to meet the demands of any project with reliability and efficiency.