Grizzly G0664 owner manual Chip Inspection Chart, Additional, Appearance, Actions

Page 35

chip inspection chart

Chip Inspection Chart

The best method of evaluating the performance of your cutting operation is to inspect the chips that are formed. Refer to the chart below for chip inspection guidelines.

Chip

Chip

Chip

Blade

Feed

Feed

Additional

Appearance

Description

Color

Speed

Rate

Pressure

Actions

 

Thin & Curled

Silver

Good

Good

Good

 

 

Hard, Thick &

Brown or Blue

Decrease

Decrease

Decrease

 

 

Short

 

 

 

 

 

 

 

 

Hard, Strong &

Brown or Blue

Decrease

Decrease

Decrease

 

 

Thick

 

 

 

 

 

 

 

 

Hard, Strong &

Silver or Light

Good

Decrease

Decrease

Check Blade

 

Thick

Brown

Slightly

Slightly

Pitch

 

 

 

Hard & Thin

Silver

Increase

Decrease

Decrease

Check Blade

 

Pitch

 

 

 

 

 

 

 

Straight & Thin

Silver

Good

Increase

Increase

 

 

Powdery

Silver

Decrease

Increase

Increase

 

 

Curled Tight &

Silver

Good

Decrease

Decrease

Check Blade

 

Thin

Pitch

 

 

 

 

 

Figure 38. Chip inspection chart.

G0664 Heavy Duty Metal-Cutting Bandsaw

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Image 35
Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Coolant Pump Motor  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2Hearing Protection & Hazards Additional Safety Instructions for Bandsaws220V Operation Circuit RequirementsItems Needed for SetupSetup Safety SetupMachine Inventory Figure Qty InventoryHardware Recognition Chart Floor Load Clean UpPlacement Location Site ConsiderationsTo move the machine Moving & PlacingBolting to Concrete Floors Using Machine MountsMounting to Shop Floor Proceed to Leveling Machine To install the leveling feetLeveling Feet Machine LevelingTo assemble the roller tables Roller Table AssemblyCoolant Reservoir Cover/Catch Tray Required Adjustments34/0 Utton Test RunFactory adjustments that should be verified Recommended AdjustmentsOperations Operation SafetyBlade Guide Lock Handle Locks/Releases Basic ControlsBlade Downfeed Knob Control PanelTo set the cutting angle between 0 Cutting AngleTo position the blade guide Coolant Catch TrayTo use the vise To install the workstopWorkstopVise #/--%.$%$ To use the cutting fluid system Cutting Fluid SystemCutting Fluid Tips To select the correct blade pitch Blade SelectionBlade Terminology Blade Pitch TPITo set the feed rate Setting Feed RateBlade Length Blade WidthMaterial speed table G0664 Heavy Duty Metal-Cutting Bandsaw Blade SpeedActions Chip Inspection ChartAdditional AppearanceBlade Break-In Blade TensioningBlade Care Break-In Blade CareTanks, Cylinders, Containers, Valves, Etc Blade BreakageWorkpiece Inspection Most common causes of blade breakage areOperation Tips H5405-LenoxLube Tube AccessoriesT20448T20452 T20501 T20456 H0736 G5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz SprayLubrication MaintenanceCleaning ScheduleChanging Hydraulic Fluid Figure Hydraulic SystemChecking Hydraulic Fluid Motor & Electrical ServiceTroubleshooting Bandsaw Operations Or Blade Speed on Page 34 and adjust asHydraulic System Troubleshooting Blade Change Blade Guides Wheel Brush To adjust/replace the wheel brushTo square the blade Squaring BladeSwivel Stops To adjust the swivel stopsFeed Stop Limit SwitchesTo adjust the feed stop bolt To set the upper travel auto stop and lower limit switchElectrical Safety Instructions Wiring220 VAC Wiring OverviewControl Box Wiring Diagram Coolant pump motor Components Wiring DiagramControl Box Electrical Components Control panel wiringSee Figures HydraulicsSolenoids Hydraulic ComponentsParts Description Main Parts ListRoller Stand Parts Breakdown & List Breakdown BaseBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%