Grizzly G0664 owner manual Cutting Fluid System, To use the cutting fluid system

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Cutting Fluid System

FIRE HAZARD! DO NOT cut magnesium when using oil-water solutions as a cutting fluid! Only use a cutting fluid intended for magnesium. The water in the solution may cause a magnesium-chip fire.

This bandsaw has a built-in cutting fluid system that extends the life of your bandsaw blades by lowering the temperature of the blade and workpiece.

The cutting fluid pump has two modes controlled by the switch on the control panel. The low-pres- sure setting () is used to supply cutting fluid directly to the blade through the fluid nozzles. The high-pressure setting () is used to supply high pressure to the auxiliary sprayer for rinsing metal chips into the reservoir.

See Cutting Fluid Tips on Page 31 for additional information regarding selection and use.

To use the cutting fluid system:

1.DISCONNECT BANDSAW FROM POWER!

2.Remove the screws and the reservoir cover tray (Figure 32).

Screws

Reservoir Cover Tray

Drain Plug

3.Wearing gloves, use a rag to remove any chips and foreign material that may have fallen inside the reservoir during shipping and machine use.

4.Fill the reservoir with your chosen cutting fluid solution and replace the reservoir cover.

5.Turn the cutting fluid pump switch () to

the low pressure position (), and adjust the valves on the cutting fluid hoses to control the flow of cutting fluid (see Figure 33).

Note: Too much flow at the fluid nozzle will make a mess and can make the work area unsafe; and not enough fluid at the cut will overheat the blade, causing the blade teeth to load up and break.

Fluid Nozzle

Valve

Figure 33. Cutting fluid control valve.

NOTICE

NEVER operate the pump with the reservoir below the low mark or you will over-heat the pump and void your warranty!

6.Monitor the cutting fluid level frequently to keep the system working properly. DO NOT let the cutting fluid pump run dry.

Figure 32. Cutting fluid system reservoir and

 

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G0664 Heavy Duty Metal-Cutting Bandsaw

 

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Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Coolant Pump Motor  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Bandsaws Hearing Protection & HazardsCircuit Requirements 220V OperationSetup SetupSetup Safety Items Needed forInventory Machine Inventory Figure QtyHardware Recognition Chart Site Considerations Clean UpPlacement Location Floor LoadMoving & Placing To move the machineUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Machine Leveling To install the leveling feetLeveling Feet Proceed to Leveling MachineRoller Table Assembly To assemble the roller tablesRequired Adjustments Coolant Reservoir Cover/Catch TrayTest Run 34/0 UttonRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Blade Guide Lock Handle Locks/ReleasesControl Panel Blade Downfeed KnobCutting Angle To set the cutting angle between 0 Coolant Catch Tray To position the blade guideTo install the workstop WorkstopViseTo use the vise #/--%.$%$ Cutting Fluid System To use the cutting fluid systemCutting Fluid Tips Blade Pitch TPI Blade SelectionBlade Terminology To select the correct blade pitchBlade Width Setting Feed RateBlade Length To set the feed rateBlade Speed Material speed table G0664 Heavy Duty Metal-Cutting BandsawAppearance Chip Inspection ChartAdditional ActionsBlade Care Blade TensioningBlade Care Break-In Blade Break-InMost common causes of blade breakage are Blade BreakageWorkpiece Inspection Tanks, Cylinders, Containers, Valves, EtcOperation Tips Accessories H5405-LenoxLube TubeG5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz Spray T20448T20452 T20501 T20456 H0736Schedule MaintenanceCleaning LubricationHydraulic System Checking Hydraulic FluidChanging Hydraulic Fluid Figure Service TroubleshootingMotor & Electrical Or Blade Speed on Page 34 and adjust as Bandsaw OperationsHydraulic System Troubleshooting Blade Change Blade Guides To adjust/replace the wheel brush Wheel BrushSquaring Blade To square the bladeTo adjust the swivel stops Swivel StopsTo set the upper travel auto stop and lower limit switch Limit SwitchesTo adjust the feed stop bolt Feed StopWiring Electrical Safety InstructionsWiring Overview 220 VACControl Box Wiring Diagram Components Wiring Diagram Coolant pump motorControl panel wiring Control Box Electrical ComponentsHydraulics See FiguresHydraulic Components SolenoidsParts Main Parts List DescriptionRoller Stand Parts Breakdown & List Base BreakdownBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%