Grizzly G0664 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

4

Foreword

4

Contact Info

4

Functional Overview

4

Identification

5

Machine Data Sheet

6

SECTION 1: SAFETY

8

Safety Instructions for Machinery

8

Additional Safety

 

Instructions for Bandsaws

10

SECTION 2: CIRCUIT REQUIREMENTS

11

220V Operation

11

SECTION 3: SETUP

12

Setup Safety

12

Items Needed for Setup

12

Unpacking

12

Inventory

13

Hardware Recognition Chart

14

Clean Up

15

Site Considerations

15

Moving & Placing

16

Mounting to Shop Floor

17

Leveling Feet

18

Leveling Machine

18

Roller Table Assembly

19

Required Adjustments

20

Test Run

21

Recommended Adjustments

22

SECTION 4: OPERATIONS

23

Operation Safety

23

Basic Controls

24

Control Panel

25

Cutting Angle

26

Coolant Catch Tray

27

Blade Guide Position

27

Workstop

28

Vise

28

Cutting Fluid System

30

Cutting Fluid Tips

31

Blade Selection

32

Setting Feed Rate

33

Blade Speed

34

Chip Inspection Chart

35

Blade Tensioning

36

Blade Care & Break-In

36

Blade Breakage

37

Workpiece Inspection

37

Operation Tips

38

SECTION 5: ACCESSORIES

39

SECTION 6: MAINTENANCE

41

Schedule

41

Cleaning

41

Lubrication

41

Hydraulic System

42

SECTION 7: SERVICE

43

Troubleshooting

43

Blade Change

46

Blade Guides

47

Wheel Brush

48

Squaring Blade

49

Swivel Stops

50

Feed Stop

51

Limit Switches

51

SECTION 8: WIRING

52

Electrical Safety Instructions

52

Wiring Overview

53

Control Box Wiring Diagram

54

Components Wiring Diagram

55

SECTION 9: Hydraulics

57

Hydraulic System Diagram

57

Hydraulic Components

58

SECTION 10: PARTS

59

Main Parts Breakdown

59

Main Parts List

60

Main Parts List (Continued)

61

Roller Stand Parts Breakdown & List

61

Base Breakdown

63

Labels Breakdown and List

64

WARRANTY AND RETURNS

67

Image 3
Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Coolant Pump Motor  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3  -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2Hearing Protection & Hazards Additional Safety Instructions for Bandsaws220V Operation Circuit RequirementsItems Needed for SetupSetup Safety SetupMachine Inventory Figure Qty InventoryHardware Recognition Chart Floor Load Clean UpPlacement Location Site ConsiderationsTo move the machine Moving & PlacingUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Proceed to Leveling Machine To install the leveling feetLeveling Feet Machine LevelingTo assemble the roller tables Roller Table AssemblyCoolant Reservoir Cover/Catch Tray Required Adjustments34/0 Utton Test RunFactory adjustments that should be verified Recommended AdjustmentsOperations Operation SafetyBlade Guide Lock Handle Locks/Releases Basic ControlsBlade Downfeed Knob Control PanelTo set the cutting angle between 0 Cutting AngleTo position the blade guide Coolant Catch TrayTo install the workstop WorkstopViseTo use the vise #/--%.$%$ To use the cutting fluid system Cutting Fluid SystemCutting Fluid Tips To select the correct blade pitch Blade SelectionBlade Terminology Blade Pitch TPITo set the feed rate Setting Feed RateBlade Length Blade WidthMaterial speed table G0664 Heavy Duty Metal-Cutting Bandsaw Blade SpeedActions Chip Inspection ChartAdditional AppearanceBlade Break-In Blade TensioningBlade Care Break-In Blade CareTanks, Cylinders, Containers, Valves, Etc Blade BreakageWorkpiece Inspection Most common causes of blade breakage areOperation Tips H5405-LenoxLube Tube AccessoriesT20448T20452 T20501 T20456 H0736 G5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz SprayLubrication MaintenanceCleaning ScheduleHydraulic System Checking Hydraulic FluidChanging Hydraulic Fluid Figure Service TroubleshootingMotor & Electrical Bandsaw Operations Or Blade Speed on Page 34 and adjust asHydraulic System Troubleshooting Blade Change Blade Guides Wheel Brush To adjust/replace the wheel brushTo square the blade Squaring BladeSwivel Stops To adjust the swivel stopsFeed Stop Limit SwitchesTo adjust the feed stop bolt To set the upper travel auto stop and lower limit switchElectrical Safety Instructions Wiring220 VAC Wiring OverviewControl Box Wiring Diagram Coolant pump motor Components Wiring DiagramControl Box Electrical Components Control panel wiringSee Figures HydraulicsSolenoids Hydraulic ComponentsParts Description Main Parts ListRoller Stand Parts Breakdown & List Breakdown BaseBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%