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Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Foreword Functional OverviewContact Info Identification Machine Data Sheet Coolant Pump Motor !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Bandsaws Hearing Protection & HazardsCircuit Requirements 220V OperationSetup SetupSetup Safety Items Needed forInventory Machine Inventory Figure QtyHardware Recognition Chart Site Considerations Clean UpPlacement Location Floor LoadMoving & Placing To move the machineUsing Machine Mounts Mounting to Shop FloorBolting to Concrete Floors Machine Leveling To install the leveling feetLeveling Feet Proceed to Leveling MachineRoller Table Assembly To assemble the roller tablesRequired Adjustments Coolant Reservoir Cover/Catch TrayTest Run 34/0 UttonRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Blade Guide Lock Handle Locks/ReleasesControl Panel Blade Downfeed KnobCutting Angle To set the cutting angle between 0Coolant Catch Tray To position the blade guideTo install the workstop WorkstopViseTo use the vise #/--%.$%$ Cutting Fluid System To use the cutting fluid systemCutting Fluid Tips Blade Pitch TPI Blade SelectionBlade Terminology To select the correct blade pitchBlade Width Setting Feed RateBlade Length To set the feed rateBlade Speed Material speed table G0664 Heavy Duty Metal-Cutting BandsawAppearance Chip Inspection ChartAdditional ActionsBlade Care Blade TensioningBlade Care Break-In Blade Break-InMost common causes of blade breakage are Blade BreakageWorkpiece Inspection Tanks, Cylinders, Containers, Valves, EtcOperation Tips Accessories H5405-LenoxLube TubeG5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz Spray T20448T20452 T20501 T20456 H0736Schedule MaintenanceCleaning LubricationHydraulic System Checking Hydraulic FluidChanging Hydraulic Fluid Figure Service TroubleshootingMotor & Electrical Or Blade Speed on Page 34 and adjust as Bandsaw OperationsHydraulic System Troubleshooting Blade Change Blade Guides To adjust/replace the wheel brush Wheel BrushSquaring Blade To square the bladeTo adjust the swivel stops Swivel StopsTo set the upper travel auto stop and lower limit switch Limit SwitchesTo adjust the feed stop bolt Feed StopWiring Electrical Safety InstructionsWiring Overview 220 VACControl Box Wiring Diagram Components Wiring Diagram Coolant pump motorControl panel wiring Control Box Electrical ComponentsHydraulics See FiguresHydraulic Components SolenoidsParts Main Parts List DescriptionRoller Stand Parts Breakdown & List Base BreakdownBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%