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Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Coolant Pump Motor !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 53%3 2%#/--%.$%$- !##%33/2%3 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Bandsaws Hearing Protection & HazardsCircuit Requirements 220V OperationSetup Setup SafetySetup Items Needed forInventory Machine Inventory Figure QtyHardware Recognition Chart Clean Up Placement LocationSite Considerations Floor LoadMoving & Placing To move the machineBolting to Concrete Floors Using Machine MountsMounting to Shop Floor To install the leveling feet Leveling FeetMachine Leveling Proceed to Leveling MachineRoller Table Assembly To assemble the roller tablesRequired Adjustments Coolant Reservoir Cover/Catch TrayTest Run 34/0 UttonRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Blade Guide Lock Handle Locks/ReleasesControl Panel Blade Downfeed KnobCutting Angle To set the cutting angle between 0Coolant Catch Tray To position the blade guideTo use the vise To install the workstopWorkstopVise #/--%.$%$ Cutting Fluid System To use the cutting fluid systemCutting Fluid Tips Blade Selection Blade TerminologyBlade Pitch TPI To select the correct blade pitchSetting Feed Rate Blade LengthBlade Width To set the feed rateBlade Speed Material speed table G0664 Heavy Duty Metal-Cutting BandsawChip Inspection Chart AdditionalAppearance ActionsBlade Tensioning Blade Care Break-InBlade Care Blade Break-InBlade Breakage Workpiece InspectionMost common causes of blade breakage are Tanks, Cylinders, Containers, Valves, EtcOperation Tips Accessories H5405-LenoxLube TubeG5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz Spray T20448T20452 T20501 T20456 H0736Maintenance CleaningSchedule LubricationChanging Hydraulic Fluid Figure Hydraulic SystemChecking Hydraulic Fluid Motor & Electrical ServiceTroubleshooting Or Blade Speed on Page 34 and adjust as Bandsaw OperationsHydraulic System Troubleshooting Blade Change Blade Guides To adjust/replace the wheel brush Wheel BrushSquaring Blade To square the bladeTo adjust the swivel stops Swivel StopsLimit Switches To adjust the feed stop boltTo set the upper travel auto stop and lower limit switch Feed StopWiring Electrical Safety InstructionsWiring Overview 220 VACControl Box Wiring Diagram Components Wiring Diagram Coolant pump motorControl panel wiring Control Box Electrical ComponentsHydraulics See FiguresHydraulic Components SolenoidsParts Main Parts List DescriptionRoller Stand Parts Breakdown & List Base BreakdownBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%