Grizzly G0664 owner manual Bandsaw Operations, Or Blade Speed on Page 34 and adjust as

Page 44

Bandsaw Operations

SYMPTOM

 

POSSIBLE CAUSE

 

corrective action

Machine is loud when

1.

Excessive feed rate or blade

1.

Refer to Setting Feed Rate on Page 33,

cutting or bogs down in

 

speed.

 

or Blade Speed on Page 34 and adjust as

the cut.

2.

The blade TPI is too great, or the

 

required.

 

2.

Refer to Blade Selection on Page 32 and adjust as

 

 

material is too coarse.

 

required.

Blades break often.

1.

Blade is not tensioned correctly.

1.

Check to see that blade is not excessively tight or

 

 

 

 

too loose.

2.The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the

workpiece.

 

3.

The feed or cut speed is wrong.

3. Refer to Setting Feed Rate on Page 33, or Blade

 

 

 

 

Speed on Page 34, and adjust as required.

 

4.

The blade TPI is too great, or the

4.

Refer to Blade Selection on Page 32, and adjust

 

 

material is too coarse.

 

as required.

 

5.

The blade is rubbing on the wheel

5.

Refer to Squaring Blade on Page 49, and adjust

 

 

flange.

 

as required.

 

6.

The bandsaw started with the

6.

Start bandsaw and then slowly lower the headstock

 

 

blade resting on the workpiece.

 

by Setting Feed Rate on Page 33.

 

7. The guide bearings are

7. Refer to Squaring Blade on Page 49, or Blade

 

 

misaligned, or the blade is rubbing

 

Guides on Page 47, and adjust as required.

 

 

on the wheel flange.

 

 

 

8.

The blade is too thick, or the

8.

Use a higher quality blade.

 

 

blades are of low quality.

 

 

 

 

 

 

 

Blade dulls prematurely.

1.

The cutting speed is too fast.

1.

Refer to Blade Speed on Page 34, and adjust as

 

 

 

 

required.

 

2.

The blade TPI is too coarse.

2.

Refer to Blade Selection on Page 34, and adjust

 

 

 

 

as required.

 

3.

The blade feed pressure is too

3.

Refer to Setting Feed Rate on Page 33, and adjust

 

 

light.

 

as required.

 

4.

The workpiece has hard spots,

4.

Increase the feed pressure, and reduce the cutting

 

 

welds, or scale.

 

speed.

 

5.

The blade is twisted.

5.

Replace the blade.

 

6.

The blade is slipping on the

6.

Refer to Blade Tension on Page 36, and adjust as

 

 

wheels.

 

required.

 

 

 

 

 

Blade wears on one side.

1.

The blade guides are worn.

1.

Refer to Blade Guides on Page 47 and replace or

 

 

 

 

adjust.

 

2.

The blade guide slide bracket is

2.

Tighten the blade guide bracket.

 

 

loose.

 

 

 

3.

The wheels are out of alignment.

3.

Refer to Squaring Blade on Page 49, and adjust

 

 

 

 

as required.

 

 

 

 

 

Teeth are ripping from the

1.

The feed pressure is too heavy

1.

Refer to Blade Selection on Page 34 and decrease

blade.

 

and the blade speed is too slow; or

 

the feed pressure. Refer to Setting Feed Rate on

 

 

the blade TPI is too coarse for the

 

Page 33, and adjust as required.

 

 

workpiece.

 

 

 

2.

The workpiece is vibrating in the

2.

Re-clamp the workpiece in the vise, and use a jig if

 

 

vise.

 

required.

 

3.

The blade gullets are loading up

3.

Use a coarser-tooth blade.

 

 

with chips.

 

 

 

 

 

 

 

The cuts are crooked.

1.

The feed pressure is too high.

1.

Refer to Setting Feed Rate on Page 33, and adjust

 

 

 

 

as required.

 

2.

The guide bearings are out of

2.

Refer to Blade Guides on Page 47 and replace or

 

 

adjustment, or too far away from

 

adjust.

 

 

the workpiece.

 

 

 

3.

The blade tension is low.

3.

Refer to Blade Tension on Page 36, and adjust as

 

 

 

 

required.

 

4.

The blade is dull.

4.

Refer to Blade Change on Page 46 and replace

 

 

 

 

the blade.

 

5.

The blade speed is wrong.

5.

Refer to Blade Speed on Page 34, and adjust as

 

 

 

 

required.

 

 

 

 

 

-44-

 

 

 

G0664 Heavy Duty Metal-Cutting Bandsaw

Image 44
Contents Model G0664 Heavy Duty Metal Cutting Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview Identification Machine Data Sheet Coolant Pump Motor  !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  53%3 2%#/--%.$%$- !##%33/2%3 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2  !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Bandsaws Hearing Protection & HazardsCircuit Requirements 220V OperationSetup Setup SafetySetup Items Needed forInventory Machine Inventory Figure QtyHardware Recognition Chart Clean Up Placement LocationSite Considerations Floor LoadMoving & Placing To move the machineBolting to Concrete Floors Using Machine MountsMounting to Shop Floor To install the leveling feet Leveling FeetMachine Leveling Proceed to Leveling MachineRoller Table Assembly To assemble the roller tablesRequired Adjustments Coolant Reservoir Cover/Catch TrayTest Run 34/0 UttonRecommended Adjustments Factory adjustments that should be verifiedOperation Safety OperationsBasic Controls Blade Guide Lock Handle Locks/ReleasesControl Panel Blade Downfeed KnobCutting Angle To set the cutting angle between 0Coolant Catch Tray To position the blade guideTo use the vise To install the workstopWorkstopVise #/--%.$%$ Cutting Fluid System To use the cutting fluid systemCutting Fluid Tips Blade Selection Blade TerminologyBlade Pitch TPI To select the correct blade pitchSetting Feed Rate Blade LengthBlade Width To set the feed rateBlade Speed Material speed table G0664 Heavy Duty Metal-Cutting BandsawChip Inspection Chart AdditionalAppearance ActionsBlade Tensioning Blade Care Break-InBlade Care Blade Break-InBlade Breakage Workpiece InspectionMost common causes of blade breakage are Tanks, Cylinders, Containers, Valves, EtcOperation Tips Accessories H5405-LenoxLube TubeG5562-SLIPIT1 Qt. Gel G5563-SLIPIT12 oz Spray T20448T20452 T20501 T20456 H0736 Maintenance Cleaning Schedule LubricationChanging Hydraulic Fluid Figure Hydraulic SystemChecking Hydraulic Fluid Motor & Electrical ServiceTroubleshooting Or Blade Speed on Page 34 and adjust as Bandsaw OperationsHydraulic System Troubleshooting Blade Change Blade Guides To adjust/replace the wheel brush Wheel BrushSquaring Blade To square the bladeTo adjust the swivel stops Swivel StopsLimit Switches To adjust the feed stop boltTo set the upper travel auto stop and lower limit switch Feed StopWiring Electrical Safety InstructionsWiring Overview 220 VACControl Box Wiring Diagram Components Wiring Diagram Coolant pump motorControl panel wiring Control Box Electrical ComponentsHydraulics See FiguresHydraulic Components SolenoidsParts Main Parts List DescriptionRoller Stand Parts Breakdown & List Base BreakdownBase Breakdown Labels Breakdown and List 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns #ALL 4ODAYD&ORO! &2%%