Bard QW2S1, QW4S1, QW3S1, QW5S1 Duct Work, Filters, Condensate Drain, Supply Duct Connections

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DUCT WORK

Any heat pump is more critical of proper operating charge and an adequate duct system than a straight air conditioning unit. All duct work must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage. When duct runs through unheated spaces, it should be insulated with a minimum of one inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.

The Q-Tec Series heat pump has provision to attach a supply air duct to the top of the unit. Duct connection size is 12 inches x 20 inches. The duct work is field supplied and must be attached in a manner to allow for ease of removal when it becomes necessary to slide the unit out from the wall for service. See Figure 7 for suggested attachment method.

NOTE: Unit cabinet, supply air duct and free blow plenum are approved for “0” clearance to combustible material.

The Q-Tec Series heat pumps are designed for use with free return (non-ducted) and either free blow with the use of QPB Plenum Box or a duct supply air system.

The QPB Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the front discharge grille.

FIGURE 7

SUPPLY DUCT CONNECTIONS

SUPPLY DUCT TO

BE FIELD SUPPLIED

ATTACHMENT

SCREWS TO

BE FIELD

SUPPLIED

DUCT FLANGE

PROVIDED WITH UNIT

ROOM SIDE

OF QW UNIT

MIS-2742

When used with a ducted supply, a QCX Cabinet Extension can be used to conceal the duct work above the unit to the ceiling. This extends 20" above the unit for a total height above the floor of 10'-7/8". The unit is equipped with a variable speed indoor blower motor which increases in speed with an increase in duct static pressure. The unit will therefore deliver proper rated airflow up to the Maximum ESP shown in Table 4. However, for quiet operation of the air system, the duct static should be kept as low as practical, within the guidelines of good duct design.

FILTERS

Two 2-inch pleated filters are supplied with each unit. The filters fit into a fixed rack.

The filters are serviced from the inside of the building . To gain access to the filters release the latch on the circuit breaker door and one 1/4 turn fastener near the bottom of the door. This door is hinged on the left so it will swing open.

The internal filter brackets are adjustable to accommodate 1-inch filters. The tabs for the 1-inch filters must be bent up to allow the 1-inch filters to slide in place.

CONDENSATE DRAIN

The condensate drain hose is routed down from the evaporator drain pan on the right side of the unit into the compressor compartment. There are three locations that the drain can exit the cabinet.

If the drain is to be hard plumbed, there is a 3/4 inch FPT pipe connection located on the cabinet rear panel. In these installations, the drain tube is to be slipped over the pipe connection inside of the cabinet; this is how it is shipped from the factory. (See Figure 8C.)

For a stand pipe type of drain, the drain hose can exit the rear of the cabinet. There is adequate hose length to reach the floor on the right hand side of the unit. (See Figure 8A.)

NOTE: Whichever type of drain connection is used a “P” trap must be formed. See Figure 8A.

Manual

2100-532B

Page

11 of 46

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Contents Bryan, Ohio QW2S1 QW3S1 QW4S1 QW5S1Contents Figures For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsQW Model Nomenclature Electrical SpecificationsUnit Dimensions Removal of Unit from Skid Shipping DamageUnit Removal from Skid Handling Unit After Removal from SkidProper Handling of Unit After Removal from Skid Minimum Installation HeightGeneral Installation of Unit Through Wall with Wall Sleeve Ducted Application Installation with Free Blow PlenumSupply Duct Connections Duct WorkFilters Condensate DrainOptional Rear Drain Condensate DrainCommercial Room Ventilator Option Rear Drain TOP ViewRemoval of the Q-TEC Energy Recovery Ventilator TEC Energy Recovery Ventilator OptionRemoving Locking Screws from Wheels Installation InstructionsMounting the Unit Unit Mounting Without Ventilation Wall Sleeve Component Location Wall Thermostats Wiring Main PowerWiring LOW Voltage Wiring Operating Voltage RangeLOW Voltage Connections for DDC Control Blower Motor LOW Voltage Wire Harness PlugLOW Voltage Connections 24VAC Remote Thermostat Wiring Diagram OptionRemote Thermostat Wiring Diagram Thermostat Option Plug #1 Compressor Control Module AdjustmentsStart UP Description of Standard EquipmentDelay on Make Timing Optional CFM Service HintsImportant Installer Note Phase MonitorIndoor Blower Performance Pressure Service PortsPiping Access to Unit Fluid Connections on Unit with Ventilation Wall Sleeve Opening Rear of Unit Fluid Access From FloorFluid Connections on Unit Without Ventilation Wall Sleeve Flow Rate for Various Fluids Pressure TableOptional Accessories Circulation System Circulation System DesignCopper Water Coil Application Water Temperature and Pressure Procedure Start UP Procedure for Closed Loop SystemPerformance Model DORFC-2 Loop Pump Module Performance Model DORFC-1 Loop Pump ModuleConstant Flow Valves Piping DiagramWater Connections Well Pump Sizing System Start UP Procedure for Open Loop ApplicationsWater Corrosion Remedies of Water ProblemsCleaning Water Coil Lake and Pond InstallationsWater Well System Water Flow and Pressure Drop Cooling Tower / Boiler ApplicationWater Source Heat Pump Water Source Heat Pump Unbrazing System Components ServiceDon’t Troubleshooting GE ECM MotorsReplacing ECM Control Module Troubleshooting GE ECM Motors CONT’DCommon Cause Occasional Cause Denotes Ground Source Heat Pump Performance Report Following Information is Needed To Check Performance of Unit