Bard QW5S1, QW4S1, QW3S1, QW2S1 Circulation System Design, Copper Water Coil Application

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CLOSED LOOP

(Earth Coupled Ground Loop Applications)

CIRCULATION SYSTEM DESIGN

Equipment room piping design is based on years of experience with earth coupled heat pump systems. The design eliminates most causes of system failure.

Surprisingly, the heat pump itself is rarely the cause. Most problems occur because designers and installers forget that a closed loop earth coupled heat pump system is not like a household plumbing system.

Most household water systems have more than enough water pressure either from the well pump of the municipal water system to overcome the pressure of head loss in 1/2 inch or 3/4 inch household plumbing. A closed loop earth coupled heat pump system, however, is separated from the pressure of the household supply and relies on a small, low wattage pump to circulate the water and antifreeze solution through the earth coupling, heat pump and equipment room components.

The small circulator keeps the operating costs of the system to a minimum. However, the performance of the circulator must be closely matched with the pressure of

head loss of the entire system in order to provide the required flow through the heat pump. Insufficient flow through the heat exchanger is one of the most common causes of system failure. Proper system piping design and circulator selection will eliminate this problem.

Bard supplies a work sheet to simplify head loss calculations and circulator selection. Refer to “Circulating Pump Work sheet” section in manual

2100-099. Loop pump performance data can be seen in Figures 21 and 22.

COPPER WATER COIL APPLICATION

Copper water coils are available as a factory installed option. The unit model number will indicate the coil option as the next to last character; “C” represents a water coil constructed of copper material and “N” represents a water coil constructed of cupronickel.

The cupronickel coil is suitable for all applications. The copper coil is suitable for applications using ground loop and cooling tower only and is not recommended for open well application.

FIGURE 19

CIRCULATION SYSTEM

FLEXIBLE HOSE

PUMP MODULE (See Spec Sheet for Model No.)

PIPE FROM

GROUND LOOP

PIPE TO

GROUND

LOOP

WATER

OUT

MIS-2748

Manual

2100-532B

Page

30 of 46

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Contents QW2S1 QW3S1 QW4S1 QW5S1 Bryan, OhioContents Figures Getting Other Information and Publications For More INFORMATION, Contact These PublishersElectrical Specifications QW Model NomenclatureUnit Dimensions Handling Unit After Removal from Skid Shipping DamageUnit Removal from Skid Removal of Unit from SkidMinimum Installation Height GeneralProper Handling of Unit After Removal from Skid Installation of Unit Through Wall with Wall Sleeve Installation with Free Blow Plenum Ducted ApplicationCondensate Drain Duct WorkFilters Supply Duct ConnectionsCondensate Drain Optional Rear DrainRear Drain TOP View Commercial Room Ventilator OptionTEC Energy Recovery Ventilator Option Removal of the Q-TEC Energy Recovery VentilatorInstallation Instructions Mounting the UnitRemoving Locking Screws from Wheels Unit Mounting Without Ventilation Wall Sleeve Component Location Operating Voltage Range Wiring Main PowerWiring LOW Voltage Wiring Wall ThermostatsBlower Motor LOW Voltage Wire Harness Plug LOW Voltage ConnectionsLOW Voltage Connections for DDC Control Remote Thermostat Wiring Diagram Option 24VACRemote Thermostat Wiring Diagram Thermostat Option Plug #1 Description of Standard Equipment AdjustmentsStart UP Compressor Control ModulePhase Monitor Optional CFM Service HintsImportant Installer Note Delay on Make TimingPressure Service Ports Piping Access to UnitIndoor Blower Performance Opening Rear of Unit Fluid Access From Floor Fluid Connections on Unit with Ventilation Wall SleeveFluid Connections on Unit Without Ventilation Wall Sleeve Pressure Table Flow Rate for Various FluidsOptional Accessories Circulation System Design Copper Water Coil ApplicationCirculation System Start UP Procedure for Closed Loop System Water Temperature and Pressure ProcedurePerformance Model DORFC-1 Loop Pump Module Performance Model DORFC-2 Loop Pump ModulePiping Diagram Water ConnectionsConstant Flow Valves System Start UP Procedure for Open Loop Applications Well Pump SizingRemedies of Water Problems Water CorrosionLake and Pond Installations Cleaning Water CoilWater Well System Cooling Tower / Boiler Application Water Flow and Pressure DropWater Source Heat Pump Water Source Heat Pump Service Unbrazing System ComponentsTroubleshooting GE ECM Motors Don’tTroubleshooting GE ECM Motors CONT’D Replacing ECM Control ModuleCommon Cause Occasional Cause Denotes Ground Source Heat Pump Performance Report Following Information is Needed To Check Performance of Unit