Bard QW2S1 Start UP, Description of Standard Equipment, Compressor Control Module, Adjustments

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START UP

DESCRIPTION OF STANDARD

EQUIPMENT

LOW PRESSURE SWITCH

NOTE: This unit is supplied with two low pressure switches installed, a 45 PSIG and a 60 PSIG.

The 60 PSIG is wired into the system. This switch is suitable for ground water (pump and dump), and water loop (boiler/tower applications).

To avoid nuisance lockouts for ground loop application with antifreeze, the 60 PSIG switch should be disconnected and connect the 45 PSIG switch.

The leads for both switches are located in the lower electrical connection panel. The switch bodies are marked with pressure settings. The 60 PSIG switch has blue leads. The 45 PSIG switch has yellow leads.

HIGH PRESSURE SWITCH

This unit is equipped with a high pressure switch that will stop the compressor in the event of abnormal high pressure occurrences.

The high and low pressure switches are included in a lockout circuit that is resettable from the room thermostat.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on models covered by this manual. The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.

ADJUSTABLE DELAY ON MAKE AND BREAK TIMER

On initial power up or any time power is interrupted to the unit, the delay on make period begins, which will be 2 minutes plus 10% of the delay on break setting. When the delay on make is complete and the high pressure switch (and low pressure switch, if employed) is closed, the compressor contactor is energized. Upon shutdown, the delay on break timer starts and prevents restart until the delay on break and delay on make periods have expired.

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

HIGH PRESSURE SWITCH AND LOCKOUT SEQUENCE

If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in the same operating cycle, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

LOW PRESSURE SWITCH, BYPASS AND LOCKOUT SEQUENCE

If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

ALARM RELAY OUTPUT

Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.

Note: Both high and low pressure switch controls are inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner or heat pump unit model. The lockout feature, both soft and manual, are a function of the Compressor Control Module.

ADJUSTMENTS

ADJUSTABLE DELAY ON MAKE AND DELAY ON BREAK TIMER

The potentiometer is used to select delay on break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting. See Delay on Make Timing chart on page 24.

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

Manual

2100-532B

Page

23 of 46

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Contents Bryan, Ohio QW2S1 QW3S1 QW4S1 QW5S1Contents Figures For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsQW Model Nomenclature Electrical SpecificationsUnit Dimensions Removal of Unit from Skid Shipping DamageUnit Removal from Skid Handling Unit After Removal from SkidProper Handling of Unit After Removal from Skid Minimum Installation HeightGeneral Installation of Unit Through Wall with Wall Sleeve Ducted Application Installation with Free Blow PlenumSupply Duct Connections Duct WorkFilters Condensate DrainOptional Rear Drain Condensate DrainCommercial Room Ventilator Option Rear Drain TOP ViewRemoval of the Q-TEC Energy Recovery Ventilator TEC Energy Recovery Ventilator OptionRemoving Locking Screws from Wheels Installation InstructionsMounting the Unit Unit Mounting Without Ventilation Wall Sleeve Component Location Wall Thermostats Wiring Main PowerWiring LOW Voltage Wiring Operating Voltage RangeLOW Voltage Connections for DDC Control Blower Motor LOW Voltage Wire Harness PlugLOW Voltage Connections 24VAC Remote Thermostat Wiring Diagram OptionRemote Thermostat Wiring Diagram Thermostat Option Plug #1 Compressor Control Module AdjustmentsStart UP Description of Standard EquipmentDelay on Make Timing Optional CFM Service HintsImportant Installer Note Phase MonitorIndoor Blower Performance Pressure Service PortsPiping Access to Unit Fluid Connections on Unit with Ventilation Wall Sleeve Opening Rear of Unit Fluid Access From FloorFluid Connections on Unit Without Ventilation Wall Sleeve Flow Rate for Various Fluids Pressure TableOptional Accessories Circulation System Circulation System DesignCopper Water Coil Application Water Temperature and Pressure Procedure Start UP Procedure for Closed Loop SystemPerformance Model DORFC-2 Loop Pump Module Performance Model DORFC-1 Loop Pump ModuleConstant Flow Valves Piping DiagramWater Connections Well Pump Sizing System Start UP Procedure for Open Loop ApplicationsWater Corrosion Remedies of Water ProblemsCleaning Water Coil Lake and Pond InstallationsWater Well System Water Flow and Pressure Drop Cooling Tower / Boiler ApplicationWater Source Heat Pump Water Source Heat Pump Unbrazing System Components ServiceDon’t Troubleshooting GE ECM MotorsReplacing ECM Control Module Troubleshooting GE ECM Motors CONT’DCommon Cause Occasional Cause Denotes Ground Source Heat Pump Performance Report Following Information is Needed To Check Performance of Unit