Woodstock W1701 owner manual Freehand Shaping, Starting pin operation Guard not shown for clarity

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W1701 1HP Shaper

Freehand Shaping

OPERATIONS

Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping free- hand is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, catching the operator off guard.

To reduce kickbacks and maintain workpiece control when freehand shaping, use a starting pin or starting block. The pin/block allows you to maintain workpiece control by anchoring and slowly pivoting the workpiece into the cut- ter as the cut is started (see Figure 34).

Freehand shaping often requires you to remove the fence resulting in reduced protection from the cutters. ALWAYS use an auxiliary jig and take extreme care when shaping with the fence removed.

To set up the shaper for freehand shaping, do these steps:

1.DISCONNECT SHAPER FROM POWER SOURCE!

2.Remove the fence assembly from the shaper.

3.Insert the starting pin in the best suited hole on the table so you can feed the workpiece into and against the rotation of the cutter.

4.Install the cutter so it will cut in the correct direc- tion, and adjust the spindle height.

5.Install the safety guard. DO NOT use the shaper without a guard.

6.Use a supplemental hold-down jig like the SHOP FOX® W1500 Right Angle Jig shown in the

Accessories section, or you can use rubberized-han- dle push blocks to support or guide the workpiece and protect your hands.

7.Place the workpiece against the starting pin.

8.Slowly pivot and feed the workpiece into the cut- ter. Avoid starting the cut on the corner of the workpiece as kickback could occur. Once the cut is started, the workpiece should be pulled away from the starting pin.

Figure 34. Starting pin operation

(Guard not shown for clarity).

Figure 35. Hold-down jig used to support

workpiece.

Figure 36. A piece of wood clamped to the table can serve as a starting block.

(Guard not shown for clarity).

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Contents Copyright FEBRUARY, 2008 by Woodstock INTERNATIONAL, INC Model W1701PART# Description HP Shaper Page Contents Woodstock Technical Support SpecificationsIntroduction Standard Safety Instructions SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Shapers Use a Shop FOX Featherboard as Anti-kick back protection Avoiding Potential InjuriesGrounding Electrical110V Operation Extension CordsLifting Hazard SET UPUnpacking InventoryInventory List Machine PlacementCleaning Machine Main Contents QtyLaceration Hazard AssemblyTest Run Cutters vs. Router Bits OperationsGeneral Cutter Contact Hazard Spindle ElevationSpindle Direction To set the spindle height, do these stepsTable Inserts Fence PositioningFence Alignment Cutter FLY-APART Hazard Cutter InstallationThere are three set up positions for rub collars Accidental START-UP HazardAMPUTATION/LACERATION Hazard To install cutters and rub collars, do these stepsTo install the router bit collet, do these steps Router Bit InstallationStraight Shaping To set up the fence for partial edge removal, do these stepsTemplate Construction Tips TemplatesStarting pin operation Guard not shown for clarity Freehand ShapingLubrication MaintenanceMaintenance Schedule Table & BaseLoosen the belt adjustment bolts as shown in Figure ServiceBelt Adjustment To adjust belt, do these stepsTable Spacer Kit To install the table spacer kit, do these stepsTo replace the spindle cartridge assembly Spindle Cartridge ReplacementResurfacing a shaper fence on a Jointer ON/OFF Switch Motor & FWD/REV Switch Electrical Components & WiringParts PART# Description Parts ListCutterspindle Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA Woodstock International INC