Woodstock W1701 owner manual Assembly, Laceration Hazard

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W1701 1HP Shaper

Assembly

SET UP

LACERATION HAZARD!

Inspect edges of all metal parts before handling them. Some metal parts may have sharp edges, which can cause injury.

To assemble the shaper, do these steps:

1.Lay one stand side on the ground and attach the cross bars with the 8mm carriage bolts, 38" washers, and 8mm hex nuts as shown in Figure 9. DO NOT fully tighten the nuts and bolts at this time.

2.Attach the second stand side to the assembly.

Note: At this point, the assembly will be somewhat wobbly. Have an assistant hold the assembly in place while you attach the nuts and bolts.

3.Place the shaper table upside down on two sturdy blocks that are at least 312" off the ground as shown in Figure 10. Make sure the spindle DOES NOT touch the ground or the weight of the shaper may damage the spindle.

4.Place the stand assembly on the shaper and attach it with the 8mm carriage bolts, 38" washers, and 8mm hex nuts as shown in Figure 10.

Figure 9. Attaching cross bars to stand

side.

5.Have an assistant help you turn the shaper unit over.

6.Level the shaper, then tighten all of the assembly bolts on the stand.

NOTE: Sheet steel will often “spring” after it has been fabricated at the factory, occasionally making it difficult to line up precisely with other parts without a bit of effort. Do not be surprised if the stand requires a bit of “persuasion” to fit together. On the other hand, if the parts just do not seem to work together, try switching parts around (such as the tie bars).

7.Using the 5/16"-20 x 3/4" Phillips head screws, and 5/16" washers, install each fence facing to the fence mount brackets as shown in Figure 11.

Figure 10. Attaching stand to shaper unit.

Figure 11. Installing fence facing.

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Contents PART# Description Model W1701Copyright FEBRUARY, 2008 by Woodstock INTERNATIONAL, INC HP Shaper Page Contents Introduction SpecificationsWoodstock Technical Support Standard Safety Instructions SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Shapers Use a Shop FOX Featherboard as Anti-kick back protection Avoiding Potential Injuries110V Operation ElectricalExtension Cords GroundingUnpacking SET UPInventory Lifting HazardCleaning Machine Machine PlacementMain Contents Qty Inventory ListLaceration Hazard AssemblyTest Run General OperationsCutters vs. Router Bits Spindle Direction Spindle ElevationTo set the spindle height, do these steps Cutter Contact HazardFence Alignment Fence PositioningTable Inserts There are three set up positions for rub collars Cutter InstallationAccidental START-UP Hazard Cutter FLY-APART HazardAMPUTATION/LACERATION Hazard To install cutters and rub collars, do these stepsTo install the router bit collet, do these steps Router Bit InstallationStraight Shaping To set up the fence for partial edge removal, do these stepsTemplate Construction Tips TemplatesStarting pin operation Guard not shown for clarity Freehand ShapingMaintenance Schedule MaintenanceTable & Base LubricationBelt Adjustment ServiceTo adjust belt, do these steps Loosen the belt adjustment bolts as shown in FigureTable Spacer Kit To install the table spacer kit, do these stepsTo replace the spindle cartridge assembly Spindle Cartridge ReplacementResurfacing a shaper fence on a Jointer ON/OFF Switch Motor & FWD/REV Switch Electrical Components & WiringParts PART# Description Parts ListCutterspindle Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA Woodstock International INC