Woodstock W1824 manual Rabbet Cutting, Cutting Rabbets with a Dado Blade

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Rabbet Cutting

Commonly used in furniture joinery, a rabbet cut is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade.

Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence (see Figure 55). Make the sacrificial fence the same length as the fence and

34" thick. Attach it to the fence with screws or clamps, making sure they are all secure and tight. Raise the blade into the sacrificial fence to the height needed.

Cutting Rabbets with a Dado Blade

Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth.

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1. DISCONNECT SAW FROM POWER!

 

2. Adjust the dado blade to the height needed for the

 

rabbeting operation. When cutting deep rabbets,

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take multiple light passes to reduce the risk of

 

kickback.

 

3. Adjust the fence and align the workpiece to perform

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the cutting operation, as shown in Figure 56.

 

4. Re-connect the saw to the power source and turn

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the saw ON. When the blade has reached full speed,

Figure 55. Sacrificial fence installed.

perform a test cut with a scrap piece of wood.

— If the cut is satisfactory, repeat the cut with the

 

final workpiece.

 

 

Sacrificial Fence

 

Dado Blade

 

Fence

 

Workpiece

 

Figure 56. Rabbet cutting with a

 

sacrificial fence.

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Contents DLCGHB6CJ6A Page Fek\ekj Introduction Controls and FeaturesWoodstock Technical Support @EKIFLK@FE @EKIFLK@FE @EKIFLK@FE Safety For Your Own Safety Read Manual Before Operating MachineJ8=KP Additional Safety for Table Saws Avoiding Kickback KickbackProtecting Yourself from Kickback Circuit Requirements for 220V Prewired ElectricalCircuit Requirements Full-Load Current RatingFor 220V Connection Prewired For 110V Connection Must be RewiredGrounding Requirements Extension CordsVoltage Conversion Items NeededSetup Needed for SetupUnpacking Description QtyShipping Inventory Figures Qty InventoryHardware Not Shown Qty Machine Placement Cleaning MachineAssembly To assemble the table saw, do these stepsMasking tape location for Shimming the wing up Slots before fully tightening the fasteners Fence rail tube attached Dust Collection To connect a dust hose to the table saw, do these StepsRecommended Adjustments Adjustments that should be verifiedTest Run To test run the machine, do these stepsGeneral OperationsBasic Controls Operation Overview Workpiece Inspection Non-Through Cuts Non-Through & Through CutsThrough Cuts Blade Size Requirements Blade SelectionLaminate Blade Features Figure Dado BladesBlade Installation To install the blade, do these stepsBlade Guard Assembly Blade Guard & Spreader InstallationGuard SpreaderBlade guard and spreader Properly installed Anti-Kickback PawlsWhen Not to Use the Blade Guard When to Use the Blade GuardTo disable the pawls, do these steps When to Use the Riving Knife Riving Knife InstallationRiving Knife Ripping Example photo of a ripping OperationTo make a crosscut using the miter gauge, do these steps CrosscuttingBlade Tilt Cuts Miter CutsTo perform a miter cut, do these steps Dado Cutting Dado Blade InstallationCutting Dados with a Dado Blade To cut a dado with a dado blade, do these steps Cutting Dados with a Standard Blade To use a standard saw blade to cut dadoes, do these stepsRabbet Cutting Cutting Rabbets with a Dado BladeCutting Rabbets with a Standard Blade To cut rabbets with the standard blade, do these stepsResawing Making a Resaw BarrierTools Needed Qty Components Needed for Resaw BarrierAuxiliary Fence To build the resaw barrier, do these stepsComponents Needed for the Auxiliary Fence Tools Needed for the Auxiliary FenceComponents Needed for Resawing Resawing OperationTo perform resawing operations, do these steps Completed resaw operation Featherboards SHOP-MADE Safety AccessoriesMaking a Featherboard Proceed to Mounting Featherboard in Miter Slot on the next Patterns for featherboard miter BarMounting Featherboard with Clamps Mounting Featherboard in Miter SlotPush Sticks Making a Push StickPush Blocks Making a Push BlockMaterial Needed for Narrow Rip Auxiliary Fence & Push Block Making a Narrow-Rip Push Block for an Auxiliary FenceMaterial Needed for Push Block Using the Auxiliary Fence and Push Block Adjusted distance between Blade and auxiliary fenceOutfeed & Support Tables Crosscut SledAccessories Table Saw AccessoriesD2057-Heavy-Duty Mobile Base W1727-1 HP Dust CollectorW1104-Yellow Board Buddy Pair W1105-Green Board Buddy PairW1104-Orange Board Buddy Pair D3096-Shop Fox FeatherboardCleaning MaintenanceSchedule Trunnion Slides LubricationWorm Gear, Bull Gear & Leadscrew Belt Service ServiceTensioning Belt Check for proper belt tension Close the motor access cover Replacing BeltSetting 90 Stop Collar Tilt Stop CollarsSetting 45 Stop Collar Miter Slot to Blade Parallelism Step BLocation of the front trunnion Cap screw 1 Locations of the front trunnion Shims Blade tilted to Proceed to Adjusting Bent Spreader/Riving Knife Spreader or Riving Knife AlignmentChecking Alignment with Blade StraightedgeAdjusting Alignment Adjusting Bent Spreader/Riving KnifeFence Adjustments Height and SquarenessParallelism & Clamping Pressure Parallelism & Clamping Pressure belowOptional Offset Fence Adjustment Aligning the fence to Miter slotChecking/Setting 90 Stops Miter Gauge AdjustmentsChecking/Setting 45 Stops Electrical Safety Instructions Wiring Diagram Color KEYVAC 6-20 Plug 110 VAC Plug As Recommended110V/220V Electrical Components Motor capacitor locationTroubleshooting GIF9CDG8IKJ Parts Cabinet & TableTrunnion & Switch Breakdown Trunnion & Switch Parts List DescriptionBlade Guard Fence/Rails/Miter Gauge Breakdown Fence/Rails/Miter Gauge Parts List Label Placement Fence LabelPage Page Page Place Stamp Here N8II8EKP =\FjVainBVXcZhVcYIddah