Woodstock W1824 manual Troubleshooting, GIF9CD

Page 74

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Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

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Machine does not start or	1.	Locking pin installed.	1.	Remove locking pin from START button.
a breaker trips.	2.	Blown fuse.	2.	Replace fuse/ensure no shorts.
	3.	Wall circuit breaker tripped.	3.	Ensure circuit size is correct/replace weak breaker.
	4.	Power supply switched OFF or at	4.	Ensure power supply is on/has correct voltage.
		fault.
	5.	Plug/receptacle at fault/wired	5.	Test for good contacts; correct the wiring.
		wrong.
	6.	Motor connection wired wrong.	6.	Correct motor wiring connections (see Page 70).
	7.	Wiring open/has high resistance.	7.	Check/fix broken, disconnected, or corroded wires.
	8.	Motor START/STOP switch at fault.	8.	Replace switch.
	9.	Start capacitor at fault.	9.	Test/replace if faulty.
	10. Motor at fault.		10. Test/repair/replace.

Machine stalls or is under-	1.	Feed rate/cutting speed too fast.	1.	Decrease feed rate/cutting speed.
powered.	2.	Workpiece material unsuitable for	2.	Only cut wood/ensure moisture is below 20%.
		machine.

3.Workpiece crooked; fence mis- 3. Straighten or replace workpiece/adjust fence. adjusted.

4.Machine undersized for task; wrong 4. Use correct blade/reduce feed rate or depth of

	blade.		cut.
5.	Run capacitor at fault.	5.	Test/repair/replace.
6.	Belt slipping.	6.	Tension/replace belt (see Page 56).
7.	Motor wired incorrectly.	7.	Wire motor correctly (see Page 70).
8.	Plug/receptacle at fault.	8.	Test for good contacts/correct wiring.
9.	Pulley/sprocket slipping on shaft.	9.	Replace loose pulley/shaft.
10. Motor bearings at fault.		10. Test/repair/replace.
11. Contactor not energized/has poor		11. Test all legs for power/replace if faulty.
	contacts.
12. Motor overheated.		12. Clean motor, let cool, and reduce workload.
13. Motor at fault.		13. Test/repair/replace.

Machine has vibration or 1.	Motor or component loose.	1.	Inspect/replace damaged bolts/nuts, and re-tighten
noisy operation.			with thread locking fluid.
2.	Blade at fault.	2.	Replace warped/bent blade; resharpen dull blade.
3.	Belts worn or loose.	3.	Tension/replace belts (see Page 56).
4.	Pulley loose.	4.	Realign/replace shaft, pulley, setscrew, and key.
5.	Motor mount loose/broken.	5.	Tighten/replace.
6.	Machine incorrectly mounted.	6.	Tighten mounting bolts; relocate/shim machine.
7.	Arbor pulley loose.	7.	Retighten/replace arbor pulley.
8.	Motor fan rubbing on fan cover.	8.	Fix/replace fan cover; replace loose/damaged fan.
9.	Arbor bearings at fault.	9.	Replace arbor housing bearings; replace arbor.
10. Motor bearings at fault.		10. Test by rotating shaft; grinding/loose shaft requires
			bearing replacement.

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Contents DLCGHB6CJ6A Page Fek\ekj Woodstock Technical Support Controls and FeaturesIntroduction @EKIFLK@FE @EKIFLK@FE @EKIFLK@FE Safety For Your Own Safety Read Manual Before Operating MachineJ8=KP Additional Safety for Table Saws Protecting Yourself from Kickback KickbackAvoiding Kickback Circuit Requirements Circuit Requirements for 220V PrewiredElectrical Full-Load Current RatingGrounding Requirements For 220V Connection PrewiredFor 110V Connection Must be Rewired Extension CordsVoltage Conversion Items NeededUnpacking SetupNeeded for Setup Description QtyHardware Not Shown Qty InventoryShipping Inventory Figures Qty Machine Placement Cleaning MachineAssembly To assemble the table saw, do these stepsMasking tape location for Shimming the wing up Slots before fully tightening the fasteners Fence rail tube attached Dust Collection To connect a dust hose to the table saw, do these StepsTest Run Recommended AdjustmentsAdjustments that should be verified To test run the machine, do these stepsBasic Controls OperationsGeneral Operation Overview Workpiece Inspection Through Cuts Non-Through & Through CutsNon-Through Cuts Blade Size Requirements Blade SelectionLaminate Blade Features Figure Dado BladesBlade Installation To install the blade, do these stepsGuard Blade Guard AssemblyBlade Guard & Spreader Installation SpreaderBlade guard and spreader Properly installed Anti-Kickback PawlsTo disable the pawls, do these steps When to Use the Blade GuardWhen Not to Use the Blade Guard Riving Knife Riving Knife InstallationWhen to Use the Riving Knife Ripping Example photo of a ripping OperationTo make a crosscut using the miter gauge, do these steps CrosscuttingTo perform a miter cut, do these steps Miter CutsBlade Tilt Cuts Cutting Dados with a Dado Blade Dado Blade InstallationDado Cutting To cut a dado with a dado blade, do these steps Cutting Dados with a Standard Blade To use a standard saw blade to cut dadoes, do these stepsRabbet Cutting Cutting Rabbets with a Dado BladeCutting Rabbets with a Standard Blade To cut rabbets with the standard blade, do these stepsTools Needed Qty ResawingMaking a Resaw Barrier Components Needed for Resaw BarrierComponents Needed for the Auxiliary Fence Auxiliary FenceTo build the resaw barrier, do these steps Tools Needed for the Auxiliary FenceTo perform resawing operations, do these steps Resawing OperationComponents Needed for Resawing Completed resaw operation Making a Featherboard SHOP-MADE Safety AccessoriesFeatherboards Proceed to Mounting Featherboard in Miter Slot on the next Patterns for featherboard miter BarMounting Featherboard with Clamps Mounting Featherboard in Miter SlotPush Sticks Making a Push StickPush Blocks Making a Push BlockMaterial Needed for Push Block Making a Narrow-Rip Push Block for an Auxiliary FenceMaterial Needed for Narrow Rip Auxiliary Fence & Push Block Using the Auxiliary Fence and Push Block Adjusted distance between Blade and auxiliary fenceOutfeed & Support Tables Crosscut SledD2057-Heavy-Duty Mobile Base AccessoriesTable Saw Accessories W1727-1 HP Dust CollectorW1104-Orange Board Buddy Pair W1104-Yellow Board Buddy PairW1105-Green Board Buddy Pair D3096-Shop Fox FeatherboardSchedule MaintenanceCleaning Worm Gear, Bull Gear & Leadscrew LubricationTrunnion Slides Tensioning Belt ServiceBelt Service Check for proper belt tension Close the motor access cover Replacing BeltSetting 90 Stop Collar Tilt Stop CollarsSetting 45 Stop Collar Miter Slot to Blade Parallelism Step BLocation of the front trunnion Cap screw 1 Locations of the front trunnion Shims Blade tilted to Checking Alignment with Blade Proceed to Adjusting Bent Spreader/Riving KnifeSpreader or Riving Knife Alignment StraightedgeAdjusting Alignment Adjusting Bent Spreader/Riving KnifeFence Adjustments Height and SquarenessParallelism & Clamping Pressure Parallelism & Clamping Pressure belowOptional Offset Fence Adjustment Aligning the fence to Miter slotChecking/Setting 45 Stops Miter Gauge AdjustmentsChecking/Setting 90 Stops Electrical Safety Instructions Wiring Diagram Color KEY110V/220V 110 VAC Plug As RecommendedVAC 6-20 Plug Electrical Components Motor capacitor locationTroubleshooting GIF9CDG8IKJ Parts Cabinet & TableTrunnion & Switch Breakdown Trunnion & Switch Parts List DescriptionBlade Guard Fence/Rails/Miter Gauge Breakdown Fence/Rails/Miter Gauge Parts List Label Placement Fence LabelPage Page Page Place Stamp Here N8II8EKP =\FjVainBVXcZhVcYIddah