Emerson SZO56, SZO44, SZV44, SZV32 manual Routine Maintenance, Maintenance summary

Page 23

Dual-Compressor Module

Maintenance

4.0Maintenance

4.1Routine Maintenance

Perform the maintenance procedures in Table 3 at least once per year or more often if needed.

Oil consumption varies by application and during initial operation. Monitor the oil level routinely to determine a consistent pattern of actual consumption.

Table 3

Maintenance summary

 

 

Components

Maintenance

Reason

For details, see:

 

 

 

 

4.3 - Checking

 

 

• Monitor and check the oil level.

 

the Oil Level

 

 

 

A low oil level or loss

(page 18)

 

 

 

 

 

 

 

of oil in the system will

4.5.1 - Topping

 

 

• Add oil as needed.

result in overheating or

Off the Oil Level

Lubrication

 

 

mechanical failure.

(page 19)

 

• Change oil annually.

 

4.5.2 - Changing

& Cooling

 

A high oil level may result

 

Note: Some applications may require more

the Oil

System

 

in excessive oil carryover

 

 

frequent service.

and oil discharge from

(page 20)

 

 

• Check the condition of the lubricant

the Compressor Module

 

 

 

periodically. Normal color is clear or light

when the Compressors

 

 

gray.

are turned off.

 

 

 

• Change the oil filter (if equipped) annually

 

 

 

or as required.

 

 

 

 

 

Gas Inlet

 

• Inspect and clean the inlet screen annually

A restricted inlet screen

4.6 - Cleaning

 

the Inlet Screen

System

 

or more often as needed.

will result in reduced flow.

 

(page 22)

 

 

 

 

 

 

 

A restricted scavenge

4.7 - Servicing

 

 

• Inspect and clean the scavenge line orifice

the Scavenge

 

 

line orifice will result in

 

 

annually or more often as needed.

Line Orifice

Second-

 

excessive oil carryover.

 

 

(page 22)

Stage

 

 

 

 

 

• Change the second-stage oil separator

 

4.8 - Changing

Separator

 

A dirty or plugged

 

element annually or more often if

System

 

separator element will

the Second-

 

contaminated.

 

 

result in excessive oil

Stage Separator

 

 

Note: Some applications may require more

Element

 

 

carryover.

 

 

frequent service.

(page 23)

 

 

 

Oil Heat

 

• Ensure heat exchanger cooling fins are clear

 

 

 

of dust and debris.

Exchanger

 

 

• Verify that the fans run freely.

 

 

 

 

 

 

See 5.0 - Troubleshooting on page 25 for additional details.

17

2006SSD-75 R4 (10/10)

Image 23
Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolOil coolers with fans Compressor ModuleIntroduction Inlet gas scrubber for liquid removal CompressorCompressor Package Required Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresModule Weight Lbs. kg Ambient Temperature RangeBarg Setting Compressor Module Dimensions, in. mm Installation Clearance and DimensionsCode Description Process and Instrumentation Diagrams P&IDsGeneral Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSZO44 Temperature ControlDrive Variable SpeedElectrical Requirements Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Control Circuit Terminations WiringOperation Pre-Startup ChecklistPost-Startup Checklist Initial Startup Compressor ModuleCheck for These Conditions Under Normal Operation Maintenance summary Routine MaintenanceMaintenance Maintenance Tools Maintenance ToolsOil Level Guidelines Maximum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Minimum SpeedAdding Oil Adding and Removing OilTopping Off the Oil Level Draining Oil Changing the OilReplacing Oil Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Oil Filter Element Changing the Second-Stage Separator ElementMotor winding resistance Troubleshooting GuideTroubleshooting Motor Winding ResistancePlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Max Flow/HP as a function of discharge Configuration Suction130 140 110180 Flow rate110 120 150Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage Page Page Page EmersonClimate.com
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