Emerson SZV32, SZO44, SZV44, SZO56 Adding and Removing Oil, Topping Off the Oil Level, Adding Oil

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Dual-Compressor Module

Maintenance

 

 

4.5Adding and Removing Oil

Oil is drained from the system through the Schrader valves on the Compressor suction fittings, first-stage oil separator and oil cooler (see Figure 15 on page 21).

4.5.1Topping Off the Oil Level

See 4.4 - Oil Capacity and Type on page 19 before adding oil. Also refer to 4.2 - Maintenance Tools on page 18 for information about the tools used in this procedure.

Note

Adding oil through the Schrader valve on either compressor suction fitting permits adding the oil with the compressor running.

Adding Oil

1. Turn the knob on the backseating control valve fully

RIGHT SIDE VIEW

counterclockwise.

 

2.Remove the protective cap from the Schrader valve on either compressor suction fitting and connect the backseating control valve.

3.Connect one end of the oil transfer hose to the back- seating control valve.

4.Connect the opposite end of the hose to the oil transfer pump.

5.Pour PAO oil into a clean container and attach the extension hose to the threaded neck of the container.

6.Turn the knob on the backseating control valve clockwise to open the Schrader valve and slowly open the oil transfer hose ball valve.

Caution

When pressure is applied to the oil pump, the handle may extend rapidly.

7.Move the pump handle slowly using long, slow, full strokes on the pump handle to transfer oil into the Compressor until the desired oil level is reached. One full pump stroke dispenses 1.6 oz. (47ml) of oil (see 4.3 - Checking the Oil Level on page 19).

8.Turn the knob on the backseating control valve counterclockwise to close the Schrader valve and remove the control valve.

9.Replace the protective cap on the Schrader valve.

10.Return the Compressor Package to service.

11.Check for leaks at all fittings that have been disturbed.

20

2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Alert Symbol Safety Symbols Used in This ManualOil coolers with fans Compressor ModuleIntroduction Inlet gas scrubber for liquid removal CompressorCompressor Package Inlet and Discharge Pressures Installation GuidelinesGeneral Installation Guidelines Required Component-Inlet Gas ScrubberModule Weight Lbs. kg Ambient Temperature RangeBarg Setting Installation Clearance and Dimensions Compressor Module Dimensions, in. mmProcess and Instrumentation Diagrams P&IDs Code DescriptionElectrical Controls SwitchesSwitchStatus General ConsiderationsOil Cooler Fan Control Brushless DC FanTemperature Control SZO44Variable Speed DriveElectrical Requirements Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Wiring Control Circuit TerminationsInitial Startup Compressor Module Pre-Startup ChecklistPost-Startup Checklist OperationCheck for These Conditions Under Normal Operation Maintenance summary Routine Maintenance Maintenance Maintenance Tools Maintenance ToolsOil Level Guidelines Minimum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Maximum SpeedAdding Oil Adding and Removing OilTopping Off the Oil Level Changing the Oil Draining OilReplacing Oil Cleaning the Inlet Screen Servicing the Scavenge Line OrificeChanging the Second-Stage Separator Element Changing the Oil Filter ElementMotor Winding Resistance Troubleshooting GuideTroubleshooting Motor winding resistancePlatform Symptoms Diagnosis Platform troubleshooting guidelinesSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Configuration Suction Max Flow/HP as a function of discharge110 130 140150 Flow rate110 120 180Emergency Number 989 Product Name and Information Appendix A - Material Data Safety SheetSupplier Components and Hazard StatementReactivity Data Spill or Leak ProceduresFire and Explosion Hazards Health Hazard DataPage Page Page Page EmersonClimate.com
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