Emerson SZV44, SZO44, SZV32, SZO56 manual Compressor Module, Introduction, Oil coolers with fans

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Dual-Compressor Module

Introduction

1.0Introduction

The Copeland Scroll® SZO44 Compressor Module comes equipped with two Copeland Scroll® Compressors designed for Class I, Division II applications. The Compressor Module is designed for assembly into a Compressor Package ready for service in the field; the completed housing is done by equipment Packagers. This section provides an overview of these components.

These terms are used throughout this manual:

Compressor Module - the SZO44 Compressor Module shown in Section 1.1

Compressor - a Copeland Scroll® Compressor (two per Compressor Module)

Compressor Package - the entire assembly, including the Compressor Module, ready for service in the field

Packagers - the company that prepares the Compressor Module for service

VFD - Variable Frequency Drive used to power a variable speed Compressor Module

1.1The Compressor Module

The Compressor Module consists of two Compressors and the other components shown in Figure 1.

Figure 1 Compressor Module Components

Oil coolers with fans (2)

LEFT

SIDE

VIEW

Oil circuit filter

Oil circuit thermal bypass valve

Copeland Scroll® compressors (2) for Class I, Divison II

RIGHT

SIDE

VIEW

Suction gas connection (1-1/2" NPT)

Control wiring terminations

Power wiring terminations

Second-stage separator

Discharge gas connection (1" NPT)

Inlet check valves (2)

Oil level

First-stage sight tube oil separator

Inlet suction screen

High discharge

gas pressure switch

High discharge gas temp switch

Fan speed thermistor

Oil cooler fans (2)

3

2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolCompressor Module IntroductionOil coolers with fans Compressor Compressor PackageInlet gas scrubber for liquid removal General Installation Guidelines Installation GuidelinesInlet and Discharge Pressures Required Component-Inlet Gas ScrubberAmbient Temperature Range Barg SettingModule Weight Lbs. kg Compressor Module Dimensions, in. mm Installation Clearance and DimensionsCode Description Process and Instrumentation Diagrams P&IDsSwitchStatus SwitchesElectrical Controls General ConsiderationsBrushless DC Fan Oil Cooler Fan ControlSZO44 Temperature ControlDrive Variable SpeedTypical Compressor Module power supply requirements Compressor Power data based on 480VAC Variable SpeedElectrical Requirements Control Circuit Terminations WiringPost-Startup Checklist Pre-Startup ChecklistInitial Startup Compressor Module OperationCheck for These Conditions Under Normal Operation Routine Maintenance MaintenanceMaintenance summary Maintenance Tools Maintenance ToolsOil Capacity and Type Checking the Oil LevelOil Level Guidelines Minimum Speed Oil Level Guidelines Maximum SpeedAdding and Removing Oil Topping Off the Oil LevelAdding Oil Draining Oil Changing the OilReplacing Oil Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Oil Filter Element Changing the Second-Stage Separator ElementTroubleshooting Troubleshooting GuideMotor Winding Resistance Motor winding resistancePlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Max Flow/HP as a function of discharge Configuration Suction130 140 110110 120 Flow rate150 180Supplier Appendix A - Material Data Safety SheetEmergency Number 989 Product Name and Information Components and Hazard StatementFire and Explosion Hazards Spill or Leak ProceduresReactivity Data Health Hazard DataPage Page Page Page EmersonClimate.com
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