Emerson SZO56, SZO44, SZV44, SZV32 manual Table of Contents

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Dual-Compressor ModuleTABLE OF CONTENTS

TABLE OF CONTENTS

Compressor Module Nomenclature

iv

Important Safety Information

1

1.0

Introduction

3

1.1

The Compressor Module

3

1.2

The Compressor

4

1.3

The Compressor Package

4

2.0

Installation

5

2.1

Installation Guidelines

5

 

2.1.1 Required Component—Inlet Gas Scrubber

5

 

2.1.2

General Installation Guidelines

5

2.2

Inlet and Discharge Pressures

5

2.3

Ambient Temperature Range

6

2.4

Installation Clearance and Dimensions

7

2.5

Process and Instrumentation Diagrams (P&IDs)

8

2.6

Electrical Controls

9

 

2.6.1

General Considerations

9

 

2.6.2 Oil Cooler Fan Control

10

 

2.6.3 Compressor Module Motor Protection

12

 

2.6.4

Electrical Requirements

13

 

2.6.5

Wiring

14

 

2.6.6 Variable Frequency Drive (VFD) Terminations

15

3.0

Operation

17

3.1

Initial Startup - Compressor Module

17

 

3.1.1

Pre-Startup Checklist

17

 

3.1.2

Post-Startup Checklist

17

3.2

Initial Startup - Compressor Package

18

3.3

Normal Operation Checklist

18

4.0

Maintenance

19

4.1

Routine Maintenance

19

i

2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolCompressor Module IntroductionOil coolers with fans Compressor Compressor PackageInlet gas scrubber for liquid removal Required Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresAmbient Temperature Range Barg SettingModule Weight Lbs. kg Compressor Module Dimensions, in. mm Installation Clearance and DimensionsCode Description Process and Instrumentation Diagrams P&IDsGeneral Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSZO44 Temperature ControlDrive Variable SpeedTypical Compressor Module power supply requirements Compressor Power data based on 480VAC Variable SpeedElectrical Requirements Control Circuit Terminations WiringOperation Pre-Startup ChecklistPost-Startup Checklist Initial Startup Compressor ModuleCheck for These Conditions Under Normal Operation Routine Maintenance MaintenanceMaintenance summary Maintenance Tools Maintenance ToolsOil Level Guidelines Maximum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Minimum SpeedAdding and Removing Oil Topping Off the Oil LevelAdding Oil Draining Oil Changing the OilReplacing Oil Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Oil Filter Element Changing the Second-Stage Separator ElementMotor winding resistance Troubleshooting GuideTroubleshooting Motor Winding ResistancePlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Max Flow/HP as a function of discharge Configuration Suction130 140 110180 Flow rate110 120 150Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage Page Page Page EmersonClimate.com
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