Emerson SZO44, SZV44, SZV32, SZO56 Platform Symptoms Diagnosis, Platform troubleshooting guidelines

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Dual-Compressor Module

Technical Support and Service

5.3Platform Symptoms Diagnosis

Use the following guidelines to troubleshoot operating problems.

Table 6

Platform troubleshooting guidelines

Problem

 

Recommended Actions

 

 

• Low inlet pressure

 

 

• Insufficient gas supply

Low Gas

 

• High temperature

Flow

 

• Bypass valve open

 

 

• Low Compressor speed

 

 

• Restricted inlet screen

 

 

• Saturated or dirty secondstage oil separator

High Oil

 

• High oil level

 

• Restricted scavenge orifice

Carryover

 

 

• Insufficient back pressure

 

 

 

 

• Oil dilution

 

 

• Determine drive status.

Compressors

• Is inhibit circuit closed?

Won’t Run

 

• Is run signal present?

 

 

• Does the VFD indicate a fault code?

Incorrect

 

• Low inlet pressure

 

• High discharge pressure

Compressor

 

• High temperature, fan, low oil, oil cooler

Speed

 

 

 

• Problem with speed control sensor and related components

 

 

• Low oil level

High

 

• Restricted oil filter

 

• Blocked oil cooler air flow

Temperature

• Oil cooler fan not operating

 

 

 

 

• Operation conditions outside of Compressor Module specifications

26

2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Alert Symbol Safety Symbols Used in This ManualOil coolers with fans Compressor ModuleIntroduction Inlet gas scrubber for liquid removal CompressorCompressor Package Installation Guidelines General Installation GuidelinesInlet and Discharge Pressures Required Component-Inlet Gas ScrubberModule Weight Lbs. kg Ambient Temperature RangeBarg Setting Installation Clearance and Dimensions Compressor Module Dimensions, in. mmProcess and Instrumentation Diagrams P&IDs Code DescriptionSwitches SwitchStatusElectrical Controls General ConsiderationsOil Cooler Fan Control Brushless DC FanTemperature Control SZO44Variable Speed DriveElectrical Requirements Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Wiring Control Circuit TerminationsPre-Startup Checklist Post-Startup ChecklistInitial Startup Compressor Module OperationCheck for These Conditions Under Normal Operation Maintenance summary Routine MaintenanceMaintenance Maintenance Tools Maintenance ToolsChecking the Oil Level Oil Capacity and TypeOil Level Guidelines Minimum Speed Oil Level Guidelines Maximum SpeedAdding Oil Adding and Removing OilTopping Off the Oil Level Changing the Oil Draining OilReplacing Oil Cleaning the Inlet Screen Servicing the Scavenge Line OrificeChanging the Second-Stage Separator Element Changing the Oil Filter ElementTroubleshooting Guide TroubleshootingMotor Winding Resistance Motor winding resistancePlatform Symptoms Diagnosis Platform troubleshooting guidelinesSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Configuration Suction Max Flow/HP as a function of discharge110 130 140Flow rate 110 120150 180Appendix A - Material Data Safety Sheet SupplierEmergency Number 989 Product Name and Information Components and Hazard StatementSpill or Leak Procedures Fire and Explosion HazardsReactivity Data Health Hazard DataPage Page Page Page EmersonClimate.com
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