RIDGID TS3650 manual Assembling Herc-U-Lift Caster System Assembly Tips, Upper Assembly

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Assembling Herc-U-Lift™ Caster System

Assembly Tips

1.The caster set consists of an upper and lower assembly.

2.First put the upper and lower assembly together following instruc- tions below.

3.Loosely assemble all nut and screw connections. After mounting the assemblies on the table saw, adjust frames on center, and then securely tighten all fasteners.

4.When assembling the frames, Tube Rear (27" long) and Tube Front (13-7/8" long) must be assembled so the large hole faces down towards the floor. See the illustration before assembling.

Upper Assembly

1. Locate the following hardware:

4Hex Head Screw w/Washer, 1/4-20 x 1-1/2

2Hex Nuts w/Serrated Flange 7/16

4Lock Nuts 1/4-20

2.From the loose parts find the following:

1Plate Assembly

2Tube Rear (27" Length)

1Channel Rear

2Casters

3.Assemble Tube Rear (27 inch length) to each side of the Plate Assembly as shown using four each 1/4-20 x 1-1/2 hex head screw and lock nut. Loosely assemble at this time.

NOTE: The larger hole at the end of the tube, opposite the plate assembly, must face down.

4.Align rear channel with holes in the rear tubes as shown. Assemble caster through channel and tube as shown. Fasten with 7/16 nut as shown. Loosely assemble at this time.

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Contents TS3650 Table of Contents Safety Signal Words Before Using The Saw Safety Instructions For Table SawTo reduce the risk of injury from unexpected saw movement When Installing Or Moving The SawBefore Each Use Reduce the Risk of Dangerous EnvironmentInspect Your Blade Inspect your workpiece Dress for safetyPlan Ahead To Protect Your Eyes, Hands, Face and Ears Plan your workDon’t Force Tool Whenever Sawblade Is SpinningReduce the Risk of Accidental Starting Keep Children AwayAdditional Safety Instructions For Glossary of Terms for Woodworking Gum DadoFeatherboard FreehandMotor Specifications and Electrical Requirements Power Supply and Motor SpecificationsGeneral Electrical Connections Volt, 60 Hz. Tool Information Changing Motor Voltage Motor Thermal Overload Protector Wire SizesUnpacking and Checking Contents Operators Manuals List of Loose Parts Part Name QtyLoose Parts AssemblyInstalling Bevel Handwheel Herc-U-Lift Caster Carton Description QtyAssembling Leg Stand Installing Elevation HandwheelMiter Gauge Rip Fence Storage Hook End Panel Screw Head Leg Mounting Your Saw Assembling Table Extensions Checking Table Insert To check for parallelism Minimum Clearance Rear Saw Checking Blade Tilt, or Squareness of Blade to Table To check for squareness, 90 positionIf blade is square to table If blade is 45 to table To check for alignment, 45 PositionUpper Assembly Assembling Herc-U-Lift Caster System Assembly TipsLower Assembly Center Frames Equal Distance on Each Side Tighten All Nuts Operation of Herc-U-Lift Caster System Installing Front Rip Fence Guide Bar Installing Rear Fence Guide Bar Aligning Rip Fence Guide Bars Adjusting Rip Fence Guide Bars Installing ShimsInstalling Spacer Bar Rip Fence Lock Lever Adjustment Installing Blade Guard Adjusting Fence IndicatorAligning Blade Guard Mounting the Motor Installing Belt Guard Installing Belt10-32 Mounting Switch and End CapsSwitch Mounted on Left Side Mounting Switch on Right SideMounting Switch on Left Side Switch Mounted on Right SideGetting to Know Your Table Saw On-Off SwitchRaise blade guard. C. Loosen insert screw Plug From Power source outlet Switch OFF and remove plug From power source outlet beforeRemoving or installing sawblade Turn Switch OFF and removeStorage Hooks Conveniently holds rip fence Miter gauge when not in useSawdust Ejection Port Remove the Existing Table Insert Installing Zero Clearance Insert/SawbladeOperation Tips Installing Zero Clearance Insert/Dado BladesSafety Instructions for Basic Saw Operations Inspect your sawBefore Each Use Plan your cut Inspect your work areaPlan your work Inspect your workpieceReduce the Risk of Accidental Starting Work Feed Devices Attaching Wood Face Board Making the base Push BlockMaking the side Auxiliary FenceMaking the handle Putting it TogetherWork Support for Material over Wide Install extensionCrosscutting Additional Safety Instructions for CrosscuttingUsing the Miter Gauge Basic Saw OperationsRepetitive Crosscutting Miter Crosscutting Bevel CrosscuttingCompound Crosscutting Additional Safety Instructions for Rip Cuts Using the Rip FenceOnce the trailing end is on the table RippingBevel Ripping Narrow Work Using Featherboards for Non Thru-Sawing Using Featherboards for Thru- SawingResawing Dadoing Using Carbide Tipped BladesPloughing and Molding RabbetingMolding Miter Gauge Adjusting Stop Screws AdjustmentsMaintenance Maintaining Your Table SawHerc-U-Lift Caster System Miter Gauge Hold Down AC1022 Ridgid Recommends the Following AccessoriesLubrication SKU No240V Wiring Diagrams 120V240V Troubleshooting Troubleshooting Troubleshooting SP6498 Belt Drive Saw 05/03 7/15/03 705 AM Catalog No. TS3650 Model No TS36500 Serial No RIDGID, INC