RIDGID TS3650 manual Auxiliary Fence, Making the handle, Putting it Together, Making the side

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.SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 55

Making the handle:

Miter crosscut a piece of 3/4 inch thick plywood to shape and size shown:

NOTE: The mitered corners can be any size that looks like the drawing (about 1- 1/2" by 1-1/2").

Putting it Together

Using good quality woodworking glue, glue the 3/8" x 3/8" x 2-1/2" piece strip saved earlier to the base as shown.

IMPORTANT: Do not use nails or screws. This is to prevent dulling of the sawblade in the event you cut into the push block.

Position the handle at the center of the plywood base as shown. Fasten them together with glue and wood screws.

IMPORTANT: Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed. The bottom must be flat and smooth enough to slide along the auxiliary fence you are now ready to make.

Auxiliary Fence

Making the base:

Start with a piece of 3/8 inch plywood at least 5-1/2 inches wide or wider and 30 inches long or longer.

Cut the piece to shape and size shown:

Making the side:

Start with a piece of 3/4 inch plywood at least 2-3/8 inches wide or wider and 27 inches long or longer.

Cut the piece to shape and size shown:

Putting it together:

• Put the pieces together, as shown: IMPORTANT: Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed. The bottom must be flat and smooth enough to rest on the saw table without rocking.

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Contents TS3650 Table of Contents Safety Signal Words Before Using The Saw Safety Instructions For Table SawTo reduce the risk of injury from unexpected saw movement When Installing Or Moving The SawBefore Each Use Reduce the Risk of Dangerous EnvironmentInspect Your Blade Inspect your workpiece Dress for safetyPlan Ahead To Protect Your Eyes, Hands, Face and Ears Plan your workDon’t Force Tool Whenever Sawblade Is SpinningReduce the Risk of Accidental Starting Keep Children AwayAdditional Safety Instructions For Glossary of Terms for Woodworking Gum DadoFeatherboard FreehandPower Supply and Motor Specifications Motor Specifications and Electrical RequirementsGeneral Electrical Connections Volt, 60 Hz. Tool Information Changing Motor Voltage Motor Thermal Overload Protector Wire SizesUnpacking and Checking Contents Operators Manuals List of Loose Parts Part Name QtyLoose Parts AssemblyInstalling Bevel Handwheel Herc-U-Lift Caster Carton Description QtyAssembling Leg Stand Installing Elevation HandwheelMiter Gauge Rip Fence Storage Hook End Panel Screw Head Leg Mounting Your Saw Assembling Table Extensions Checking Table Insert To check for parallelism Minimum Clearance Rear Saw To check for squareness, 90 position Checking Blade Tilt, or Squareness of Blade to TableIf blade is square to table If blade is 45 to table To check for alignment, 45 PositionUpper Assembly Assembling Herc-U-Lift Caster System Assembly TipsLower Assembly Center Frames Equal Distance on Each Side Tighten All Nuts Operation of Herc-U-Lift Caster System Installing Front Rip Fence Guide Bar Installing Rear Fence Guide Bar Aligning Rip Fence Guide Bars Adjusting Rip Fence Guide Bars Installing ShimsInstalling Spacer Bar Rip Fence Lock Lever Adjustment Installing Blade Guard Adjusting Fence IndicatorAligning Blade Guard Mounting the Motor Installing Belt Guard Installing Belt10-32 Mounting Switch and End CapsSwitch Mounted on Left Side Mounting Switch on Right SideMounting Switch on Left Side Switch Mounted on Right SideGetting to Know Your Table Saw On-Off SwitchRaise blade guard. C. Loosen insert screw Plug From Power source outlet Switch OFF and remove plug From power source outlet beforeRemoving or installing sawblade Turn Switch OFF and removeStorage Hooks Conveniently holds rip fence Miter gauge when not in useSawdust Ejection Port Remove the Existing Table Insert Installing Zero Clearance Insert/SawbladeOperation Tips Installing Zero Clearance Insert/Dado BladesInspect your saw Safety Instructions for Basic Saw OperationsBefore Each Use Plan your cut Inspect your work areaPlan your work Inspect your workpieceReduce the Risk of Accidental Starting Work Feed Devices Attaching Wood Face Board Making the base Push BlockMaking the side Auxiliary FenceMaking the handle Putting it TogetherWork Support for Material over Wide Install extensionCrosscutting Additional Safety Instructions for CrosscuttingUsing the Miter Gauge Basic Saw OperationsRepetitive Crosscutting Bevel Crosscutting Miter CrosscuttingCompound Crosscutting Additional Safety Instructions for Rip Cuts Using the Rip FenceOnce the trailing end is on the table RippingBevel Ripping Narrow Work Using Featherboards for Non Thru-Sawing Using Featherboards for Thru- SawingResawing Dadoing Using Carbide Tipped BladesPloughing and Molding RabbetingMolding Miter Gauge Adjusting Stop Screws AdjustmentsMaintaining Your Table Saw MaintenanceHerc-U-Lift Caster System Miter Gauge Hold Down AC1022 Ridgid Recommends the Following AccessoriesLubrication SKU No120V 240V Wiring Diagrams240V Troubleshooting Troubleshooting Troubleshooting SP6498 Belt Drive Saw 05/03 7/15/03 705 AM Catalog No. TS3650 Model No TS36500 Serial No RIDGID, INC