RIDGID TS3650 manual Installing Zero Clearance Insert/Dado Blades, Operation Tips

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.SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 48

Getting to Know Your Table Saw (continued)

Installing Zero Clearance Insert/Dado Blades

WARNING: To reduce the risk of injury from accidental start, make sure switch is “OFF” and saw is unplugged.

NOTE: Before using the dado blade read and understand the Safety and Operating instructions contained in the operators manual furnished with your table saw and the instructions furnished with your dado blade.

1.Adjust the dado blade to the desired width and mount on table saw arbor. Tighten arbor nut.

Do not install the outer loose collar (the one next to the arbor nut) when installing the dado blade.

2.If necessary, loosen the flat head screw and position the zero clearance insert until the key slot drops over the flat head screw.

3.Adjust the side positioning set screw found on edge of insert to eliminate side play (See “Installing Zero Clearance Insert”).

4.The zero clearance insert should be flush with the table top. Check near each set screw (see “Installing Zero Clearance Insert”). Adjust the four set screws as necessary. Tighten the flat head screw. Do not tighten the screw to the point where it deflects the zero clearance insert.

WARNING: The zero clearance insert must be even with the table surface. Inserts too high or low can allow the workpiece to “snag” or catch on uneven edges. Workpieces could twist and kickback. Failure to heed this warning could result in serious personal injury.

5.Make sure blade guard is properly installed.

6.Reconnect power to the saw

7.Turn the saw “ON”.

8.Slowly and cautiously raise the dado blade into the zero clearance insert by rotating the elevation handle clock- wise.

WARNING: To reduce the risk of injury keep both hands off of the saw table top and wear approved safety goggles.

9.Turn the saw “OFF” and unplug.

10.Remove the blade guard. The blade guard is not used for “non-through” cuts.

11.The table saw and zero clearance insert are now ready to use. When replacing the sawblade insert, always replace the blade guard.

Operation Tips

Do not use the zero clearance insert for molding operations. Use an 8" Dado/ Molding Insert.

The zero clearance insert supports the work pieces right next to the blade to help prevent chipping and splintering. It also prevents small pieces from becoming wedged between the blade and the large opening in a conventional table insert.

For best results raise the blade only high enough to cut through the work- piece.

For best results a separate zero clearance insert should be used for each blade, dado blade, or different setup.

When making bevel cuts:

a.Install the zero clearance insert with the blade at 90°. See Installing “Zero Clearance Insert” section of this manual.

b.Bevel the blade to the required setting.

c.Slowly and cautiously raise the saw blade into the zero clearance insert by rotating the elevation handle clockwise.

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Contents TS3650 Table of Contents Safety Instructions For Table Saw Safety Signal Words Before Using The SawWhen Installing Or Moving The Saw Before Each UseReduce the Risk of Dangerous Environment To reduce the risk of injury from unexpected saw movementInspect Your Blade Dress for safety Plan Ahead To Protect Your Eyes, Hands, Face and EarsPlan your work Inspect your workpieceWhenever Sawblade Is Spinning Reduce the Risk of Accidental StartingKeep Children Away Don’t Force ToolAdditional Safety Instructions For Glossary of Terms for Woodworking Dado FeatherboardFreehand GumMotor Specifications and Electrical Requirements Power Supply and Motor SpecificationsGeneral Electrical Connections Volt, 60 Hz. Tool Information Changing Motor Voltage Wire Sizes Motor Thermal Overload ProtectorUnpacking and Checking Contents List of Loose Parts Part Name Qty Operators ManualsAssembly Installing Bevel HandwheelHerc-U-Lift Caster Carton Description Qty Loose PartsInstalling Elevation Handwheel Assembling Leg StandMiter Gauge Rip Fence Storage Hook End Panel Screw Head Leg Mounting Your Saw Assembling Table Extensions Checking Table Insert To check for parallelism Minimum Clearance Rear Saw Checking Blade Tilt, or Squareness of Blade to Table To check for squareness, 90 positionIf blade is square to table To check for alignment, 45 Position If blade is 45 to tableAssembling Herc-U-Lift Caster System Assembly Tips Upper AssemblyLower Assembly Center Frames Equal Distance on Each Side Tighten All Nuts Operation of Herc-U-Lift Caster System Installing Front Rip Fence Guide Bar Installing Rear Fence Guide Bar Adjusting Rip Fence Guide Bars Installing Shims Aligning Rip Fence Guide BarsInstalling Spacer Bar Rip Fence Lock Lever Adjustment Adjusting Fence Indicator Installing Blade GuardAligning Blade Guard Mounting the Motor Installing Belt Installing Belt GuardMounting Switch and End Caps 10-32Mounting Switch on Right Side Mounting Switch on Left SideSwitch Mounted on Right Side Switch Mounted on Left SideOn-Off Switch Getting to Know Your Table SawRaise blade guard. C. Loosen insert screw Switch OFF and remove plug From power source outlet before Removing or installing sawbladeTurn Switch OFF and remove Plug From Power source outletMiter gauge when not in use Storage Hooks Conveniently holds rip fenceSawdust Ejection Port Installing Zero Clearance Insert/Sawblade Remove the Existing Table InsertInstalling Zero Clearance Insert/Dado Blades Operation TipsSafety Instructions for Basic Saw Operations Inspect your sawBefore Each Use Inspect your work area Plan your workInspect your workpiece Plan your cutReduce the Risk of Accidental Starting Work Feed Devices Attaching Wood Face Board Push Block Making the baseAuxiliary Fence Making the handlePutting it Together Making the sideInstall extension Work Support for Material over WideAdditional Safety Instructions for Crosscutting Using the Miter GaugeBasic Saw Operations CrosscuttingRepetitive Crosscutting Miter Crosscutting Bevel CrosscuttingCompound Crosscutting Using the Rip Fence Additional Safety Instructions for Rip CutsRipping Once the trailing end is on the tableBevel Ripping Narrow Work Using Featherboards for Thru- Sawing Using Featherboards for Non Thru-SawingResawing Using Carbide Tipped Blades DadoingRabbeting Ploughing and MoldingMolding Adjustments Miter Gauge Adjusting Stop ScrewsMaintenance Maintaining Your Table SawHerc-U-Lift Caster System Ridgid Recommends the Following Accessories LubricationSKU No Miter Gauge Hold Down AC1022240V Wiring Diagrams 120V240V Troubleshooting Troubleshooting Troubleshooting SP6498 Belt Drive Saw 05/03 7/15/03 705 AM Catalog No. TS3650 Model No TS36500 Serial No RIDGID, INC