Carrier ZONEKIT4ZCAR instruction manual ÐInstall Dx Coil Sensor, ÐInstall Four Zone Controller

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5.Insert 2-conductor wiring through 1 of pre-drilled holes in side of back plate.

6.Connect sensor to 2-wire conductor using provided wire nuts. (See Fig. 16 for connection to Comfort Zone Center.)

Step 7ÐInstall Dx Coil Sensor

The Dx coil temperature sensor is recommended for use in heat pump with fan coil applications only. The sensor should be installed between Dx coil and electric heaters. It measures Dx coil temperature and adds extra protection for high/low temperature limits. The range is from 30°F to 180°F. The Dx coil sensor interfaces to Comfort Zone Center on terminal TB-1. (See Fig. 16.) To activate Dx coil temperature sensor turn T-27 on. When activated, the Dx coil sensor has built-in LAT setpoints of 50°F and 45°F in the cooling mode, and 105°F and 110°F in the heating mode. This is non-adjustable.

Step 8ÐInstall Four Zone Controller

The Four Zone Controller is the zone 1 thermostat. It is recom- mended to locate this in the zone occupied as the living room or family room for maximum comfort.

DO NOT locate controller where supply air can blow directly on it. Avoid locating controller where heat from any lamps, appli- ances, or direct sunlight will affect temperature sensor on control- ler. Do not locate on an outside wall or next to a return air grill.

1.Separate base plate from main body of controller.

2.Pull 3-wire cable for communication bus and 5-wire cable for controller through 3/4-in. round hole on base plate. Three-wire cable and 5-wire cable must be separate jacketed wiring. Do not use one 8-wire cable. (See Fig. 17.)

NOTE: Insulate or seal field wiring feed through hole to reduce draft.

3.Mount base plate using provided screws, starting screw in round hole first then second screw in slotted hole. On drywall it is recommended to use provided plastic wall anchors.

NOTE: If mounting controller using an electrical box, mount base plate using pair of horizontal holes.

4.Level base plate and tighten screw in slotted hole first, then the screw in round hole.

5.Connect the 3 wires for communication bus and the 5 wires for controller to base plate terminal screws. (See Fig. 16.) Ensure that there are no excess or bare wires exposed.

6.Plug base plate connector into back of main body and ensure it is secure into connector located on back of 4 zone controller's main body. Ensure connectors and main body are secure.

7.Align main body with base plate and snap into place.

Step 9ÐInstall Remote Room Sensors or

Smart Sensors (Optional)

Comfort Zone may have up to 4 zones. The 4 zone controller controls zone 1. Remote room sensors or smart sensors control the other 3 zones. If using a smart sensor, a smart sensor power pack must be used. The remote sensors should be located 5 ft above the floor and must be less than 200 ft away from Comfort Zone Center.

DO NOT locate sensors where supply air can blow directly on them. Avoid locating sensors where heat from any lamps, appli- ances, or direct sunlight will affect temperature sensor on room sensors. Do not locate on an outside wall or next to a return air grill.

1.Separate the 2 parts of sensor and mount back plate with provided flat-head screw.

2.Pull a 2-wire conductor through hole on right-hand side.

3.Connect black or white wire to terminal labeled B- and connect red wire to terminal labeled R+.

4.Align sensor case with base plate then press firmly until cover snaps into place.

Step 10ÐSequence of Operation

TEMPERATURE SETPOINTS

The Comfort Zone System uses 2 temperature setpoints. The setpoints are displayed in the left-hand window on the 4 zone controller. (See Fig. 18.)

In display window, cooling setpoint is shown on upper left and heating setpoint is shown on lower right.

The temperature setpoints for any of the 4 zones can be displayed by the 4 zone controller. When the 4 zone controller rotary switch points to zone 1, setpoints for zone 1 at the 4 zone controller are displayed. Selecting zone 2, zone 3, or zone 4 will display setpoints for each of these zones which use either remote room sensors or smart sensors. The system is not required to have all 4 zones installed.

HEATING AND COOLING COMFORT SETPOINTS

If space temperature is between heating and cooling setpoints for the zone, then the zone is said to be "satisfied" with respect to temperatures. When a zone is "satisfied" no heating or cooling equipment will turn on to condition the space. For example, if cooling setpoint is 76°F and heating setpoint is 72°F, then a space temperature of 73°F is assumed to be satisfactory and no heating or cooling of zone is required.

If space temperature in a zone falls below heating setpoint, then that zone needs to have heat added to zone which will raise space temperature back to heating setpoint. For example, if heating setpoint is 72°F and space temperature is 70°F, then space temperature must be raised 2 degrees in order for zone to be satisfied. In this case, temperature "heating demand" for zone is 2°F. (72°F minus 70°F.)

Otherwise, if space temperature in a zone rises above cooling setpoint, then that zone needs to have heat removed from zone which will lower space temperature back to cooling setpoint. For example, if cooling setpoint is 76°F and space temperature is 77°F, space temperature must be lowered 1° in order for zone to be satisfied. In this case, "cooling demand" for zone is 1°F. (77°F minus 76°F.)

Comfort Zone allows owner or installer to set ranges for comfort setpoints along with maximum and minimum temperatures which can be used by system.

Comfort Zone allows both heating and cooling comfort setpoints to operate in a 14° span. The heating and cooling temperature "spans" can be set to allow for a selected range of operation. Rotary switch position 9 sets base temperatures for both heating and cooling spans.

When switch is set to 9, both heating and cooling base tempera- tures are displayed and each can be modified by using up/down setpoint buttons. The base temperatures are the same for all 4

zones.

If cooling base temperature is set to 68°F, then cooling comfort range will be 68°F to 82°F. If heating base temperature is set to 54°F, then heating comfort range will be 54°F to 68°F.

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Contents ZONEKIT4ZCAR ÐWiring ÐCheck Equipment and JobsiteShielded Cable ÐInstall Zone Dampers ÐWiring RequirementsÐInstall Comfort Zone Center From MAX Comfort Zone Gage Length Wires Center toRound Flexible Duct Work Round Metal Duct WorkRectangular Metal Duct Work Damper Mounting BracketÐRound Flexible Duct Work ÐInstall Barometric Bypass DamperÐInstall Duct Temperature Sensor Rectangular Fibrous Glass Duct WorkÐInstall Remote Room Sensors or Smart Sensors Optional ÐInstall Dx Coil SensorÐInstall Four Zone Controller ÐSequence of OperationÐComfort Zone System Wiring Diagram Sequence of Events for a Normal Heating or Cooling Cycle Selection of a Reference Zone in the SystemPRE-POSITIONING Dampers and Starting the System FAN Operating the Heating and Cooling Equipment ÐZone Damper Positions Damper Position Versus Zone DemandControlling the Zone Dampers Control Strategy for Heating / Cooling StagesÐAvailable Heating and Cooling Stages Vs. System Type Configuration Options for Equipment OperationÐHeating System Option Vs. Type of Heater Used Relay Pack to Hvac Equipment ConnectionsÐhvac Equipment Stages Vs. Zone Demand Stage Control During Equipment OperationHeating & Cooling Demand F Demand C Equipment Stages ÐProgrammable Options-Settings ÐConfiguring Four Zone ControllerProgrammable OPTIONS-SETTINGS Programmable OPTIONS-TOGGLES ÐWiring Diagram Reference ForÐWiring Diagrams ÐStart-UpSystem Switches ÐProgramming SchedulesZone Selector Dial ÐExample Weekly ScheduleController Display Right AM Time Period PM Time Period WrongHome Access Module ÐTemperature Sensor CalibrationsÐAccessories Smart Sensor and Smart Sensor Power PackOutside AIR Temperature Sensor ÐTroubleshootingToggle Setting OFF Default ÐToggle SummaryÐOperating Problems Symptom Possible CauseSF Error Code Description Solution HF Error Code Description Solution ÐTypical Wiring Diagrams Fan Coil with Air Conditioner Comfort Zone Center Speed AIR Conditioner ÐTypical Wiring Diagrams Furnace with Air Conditioner A94037 ÐTypical Wiring Diagrams Furnace with Air Conditioner ÐTypical Wiring Diagrams Fan Coil with Heat Pump A94044 ÐTypical Wiring Diagram Furnace with Heat Pump ÐTypical Wiring Diagrams Furnace with Heat Pump ÐTypical Wiring Diagrams Furnace with Heat Pump Setting Comfort Zone Configuration TableToggle Description Factory Record Default JOB Setting Rotary

ZONEKIT4ZCAR specifications

The Carrier ZONEKIT4ZCAR is an innovative zoning system designed to enhance the comfort and efficiency of heating and cooling in residential and commercial spaces. Its functionality allows users to customize temperature settings in different areas of a building, which is especially valuable in larger homes or multi-room facilities.

One of the standout features of the ZONEKIT4ZCAR is its integration with Carrier’s advanced HVAC technology. This zoning system utilizes dampers that control airflow, directing heated or cooled air to specific areas as needed. This ensures that every room is maintained at the desired temperature without wasting energy on unused spaces. The system can effectively manage up to four different zones simultaneously.

The ZONEKIT4ZCAR is equipped with smart technology compatibility, allowing seamless integration with smart home systems. Users can control their zoning settings through mobile applications, voice commands, or smart thermostats. This feature enhances user convenience, providing access to temperature adjustments from anywhere in the home. Additionally, the system can be programmed to follow user schedules, optimizing energy usage and potentially lowering energy bills.

Another key characteristic of the Carrier ZONEKIT4ZCAR is its reliability and durability. Carrier is a well-respected brand in the HVAC industry, associated with high-quality products that are built to last. The ZONEKIT4ZCAR reflects this commitment, featuring robust construction and materials that ensure longevity and consistent performance.

The installation process of the ZONEKIT4ZCAR is designed to be straightforward, making it an appealing choice for both professionals and DIY enthusiasts. It is compatible with various Carrier heating and cooling systems, allowing for easy upgrades or replacements in existing setups.

In terms of energy efficiency, the ZONEKIT4ZCAR caters to environmentally conscious users. By allowing precise control over the climate in specific areas, the system reduces overall energy consumption, thereby lowering carbon footprints.

Finally, the ZONEKIT4ZCAR provides exceptional comfort and control, making it a smart investment for anyone looking to improve their indoor climate experience. With its combination of cutting-edge technology, user-friendly features, and energy efficiency, the Carrier ZONEKIT4ZCAR stands out in the HVAC market as a reliable choice for modern zoning solutions.