Graco 312359J important safety instructions Connect Fluid Hose Assembly, Adjust Packing Nuts

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Setup

Connect Fluid Hose Assembly

1.Connect fluid hose to fluid manifold outlet. Do not install gun spray tip yet.

r_XM1A00_312359_313289_20A

Fluid

Integrator

Hose

NOTICE

Do not assemble static mixer directly to the fluid man- ifold. Install static mixer after first 25 ft. (7.5 m) of inte- grator hose to ensure material doses are completely integrated. Spraying poorly integrated material could require rework of parts sprayed.

2. Tighten all fittings.

Adjust Packing Nuts

1.Fill A and B pump packing nuts with throat seal liq- uid (TSL™) and torque to 50 ft-lbs (67.5 N•m). Fol- low instructions in Xtreme Lowers manual 311762.

NOTE:

After the first day of use re-torque packing nuts.

2.Fill metering valves A and B packing nuts with throat seal liquid (TSL) and tighten 1/4 turn after nut con- tacts packings; about 145-155 in-lbs (16-18 N•m).

TSL

TSL

NOTE:

For pump and meter valves, check packing nut tightness after first hour of operation and again after 24 hours. Then check as needed, or when TSL discolors or seeps over packing nut. Also check tightness whenever sprayer is transported. Tighten packing nuts only when all fluid pressure is relieved.

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312359J

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Contents XM Plural-Component Sprayers312359J Contents Related Manuals Manual DescriptionFire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Models Location Category KeyCode ApprovalsXM a XM B XM D XM C XM E FiltersIsocyanate Hazard OverviewUsage Material Self-Ignition Moisture Sensitivity IsocyanatesChanging Materials Components a and BKeep Components a and B Separate Location Lift Using a ForkliftLift Using a Hoist Proper Lifting of SprayerInitial System Setup Component Identification Typical Setup 20 Gallon Hoppers with Recirculation Back View Fluid Control Assembly Fluid Control AssemblyIG Junction Box/Heater Controls Junction Box/Heater ControlsAir Controls IG Air ControlsUser Interface LEDsUser Interface Display Interface Display, Main Display Screen Components Connect Power Cord Setup Power Cord Requirements Non-hazardous location sprayers only Configure to Supply PowerTerminal Blocks Connect Air Supply Wire Sprayers with Explosion-Proof HeatersHazardous location sprayers only Connect Fluid Hose Assembly Adjust Packing NutsBasic Operation Set User Interface Parameters Set System Settings OptionalSet USB Parameters Set Maintenance Schedule Set Maintenance Parameters OptionalSet Maintenance Setpoints Set Sprayer Limits Optional Set Temperature LimitsSet Pressure Limits Prime a and B Fluids PrimeGallon Hopper Shown Prime Prime Solvent Flush Pump Recirculate Without HeatWith Heat Heat FluidSpray Adjust B Machine Outlet Restriction Mix Manifold Restriction StemRelieve a and B Fluid Pressure Pressure Relief ProcedureRelieve Pump Fluid Pressure and Flush Mix Hose To flush mixed material out of line with clean solvent Flush Mix Manifold Flush Mixed MaterialUse Solvent Pump Follow Pressure Relief Procedure, Relieve pressure. See Pressure Relief Procedure, Park Fluid Pump RodsShutdown Entire System Follow Park Fluid Pump Rods onMix and Integration Tests System VerificationPump and Metering Test System Verification Confirm Pump Test Batch Ratio Dispense Test Down Stream Valve Leak Test Confirm Batch Dispense TestXM Setup and Troubleshooting Guide Procedure GuidelinesFollow Park Fluid Pump Rods, Download Data from USB Download SetupDownload Procedure USB LogsDownload Data from USB Filters MaintenanceCleaning Procedure SealsClear Alarms AlarmsDiagnose Alarms Icon FunctionAlarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause SolutionAdjust B Machine Outlet Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Possible Alarms by Mode Mode Control Logic AlarmsModule Status LED Signal Diagnosis Solution LED Diagnostic InformationAlarm Code Key What Alert WhereAccessories and Kits Caster Kit Electric Heated Hose Power Supply KitDesiccant Dryer Kit Hose Rack KitAppendix a Setup Functions key onCommand Functions key OFF or removed User Interface DisplaySetup Mode Screens Icon Function Home Setup ScreensHome System Setup Screens Set Potlife/Hose LengthSystem Number and USB Settings Pump ConfigurationEnable Setup Screens Fast Dosing Function Advisory B3A Alarm B4AMaintenance Setup Screens Maintenance SetupProcess Pressure Limits for spray mode User Limits Setup ScreensProcess Temperature Limits for spray mode Test Screens Operator Command Functions ScreensAlarm Control Screens Fluid Control ScreensPower On/Enter Mode Run Fluid Control ScreensRatio Mode Confirm Pump TestDown Stream Valve Leak Test Batch Dispense TestConfirm Batch Dispense Test Alarm Reset Maintenance Counter Maintenance 1 ScreenMaintenance 2 Screen Totalizers and Job NumberUSB Screen Auto Display ScreensPotlife Screen Recommended USB Flash DrivesExample Spray Log Metering Diagram without Remote Mix Manifold Metering DiagramsAppendix B XM Metering Diagram with Remote Mix Manifold Metering Diagram with Remote Mix ManifoldPower Cord Guidelines Power Cord GuidelinesAppendix C Dimensions System Dimensions without HoppersTwo 20-Gallon Hoppers Side Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Rear Mounted One 20-Gallon Hopper and One 7-Gallon Hopper Two 7-Gallon HoppersCalculate Pump Air Consumption Pump Performance ChartsCalculate Fluid Outlet Pressure XM50 Fluid Performance and Air ConsumptionTechnical Data Performance Charts ,Technical Data 312359J Graco Standard Warranty Graco Information