Graco 312359J important safety instructions Basic Operation

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Basic Operation

Power On (Alternator Power Supplied Systems)

1.Set main pump air regulator (CD) to minimum set- ting.

2.Open main air valve (E) and main pump and air valve (CA) to start air-powered alternator.

Main air pressure is displayed on gauge (CC). Fluid Control screen will display after five seconds.

CC

CD

CA

CE

Basic Operation

Final Setup

Perform the following steps if shutting down during setup.

1.Relieve system pressure. See Pressure Relief Pro- cedure, page 34.

2.Flush and prime system. See Prime (page 27), Flush Mixed Material (page 36) and Park Fluid Pump Rods (page 38).

3.Check ratio accuracy. Run Pump and Metering Test (page 40) and Batch Ratio Dispense Test (page 43) to check ratio accuracy.

View Alarms

When an alarm occurs the alarm information screen automatically displays. It shows the current alarm code along with a bell icon. It also shows the alarm location with top and side views of the sprayer

Power On (Wall Power Supplied Systems)

Turn on main power disconnect. Fluid Control screen will display after five seconds.

Adjust Ratio and Setup

1.Turn key to right (setup position). Yellow LED will flash and the Home Setup screen will display.

2.Press and to change ratio.

3.When desired ratio is displayed, turn key to left. Yel- low LED will turn off.

4.Change optional setup selections to desired param- eters, as described in Set System Settings (Optional), page 24.

There are two levels of error codes: alarms and adviso- ries. A bell icon indicates an alarm. A solid bell icon with an exclamation point and three audible alerts indicate a alarm. And an outlined hollow bell icon and a single audible alert indicate an advisory.

Diagnose Alarms

See Alarm Codes and Troubleshooting, page 52, for causes and solutions to each alarm code.

Clear Alarms

Press to clear alarms and advisories. Press

to return the run (fluid control) screen.

For more information on alarms and alarm codes, see Alarms, page 51.

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Contents XM Plural-Component Sprayers312359J Contents Manual Description Related ManualsFire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Location Category Key ModelsFilters ApprovalsXM a XM B XM D XM C XM E CodeMoisture Sensitivity Isocyanates OverviewUsage Material Self-Ignition Isocyanate HazardKeep Components a and B Separate Components a and BChanging Materials Proper Lifting of Sprayer Lift Using a ForkliftLift Using a Hoist LocationInitial System Setup Component Identification Typical Setup 20 Gallon Hoppers with Recirculation Back View Fluid Control Assembly Fluid Control AssemblyIG Air Controls Junction Box/Heater ControlsAir Controls IG Junction Box/Heater ControlsLEDs User InterfaceInterface Display, Main Display Screen Components User Interface DisplayPower Cord Requirements SetupConnect Power Cord Terminal Blocks Configure to Supply Power Non-hazardous location sprayers only Hazardous location sprayers only Wire Sprayers with Explosion-Proof HeatersConnect Air Supply Adjust Packing Nuts Connect Fluid Hose AssemblyBasic Operation Set USB Parameters Set System Settings OptionalSet User Interface Parameters Set Maintenance Setpoints Set Maintenance Parameters OptionalSet Maintenance Schedule Set Pressure Limits Set Temperature LimitsSet Sprayer Limits Optional Gallon Hopper Shown PrimePrime a and B Fluids Prime Prime Solvent Flush Pump Without Heat RecirculateHeat Fluid With HeatSpray Mix Manifold Restriction Stem Adjust B Machine Outlet RestrictionRelieve Pump Fluid Pressure and Flush Mix Hose Pressure Relief ProcedureRelieve a and B Fluid Pressure To flush mixed material out of line with clean solvent Use Solvent Pump Flush Mixed MaterialFlush Mix Manifold Follow Pressure Relief Procedure, Park Fluid Pump Rods Relieve pressure. See Pressure Relief Procedure,Follow Park Fluid Pump Rods on Shutdown Entire SystemPump and Metering Test System VerificationMix and Integration Tests System Verification Confirm Pump Test Batch Ratio Dispense Test Confirm Batch Dispense Test Down Stream Valve Leak TestXM Setup and Troubleshooting Guide Guidelines ProcedureFollow Park Fluid Pump Rods, USB Logs Download SetupDownload Procedure Download Data from USBDownload Data from USB Seals MaintenanceCleaning Procedure FiltersIcon Function AlarmsDiagnose Alarms Clear AlarmsAlarm Code Alarm Problem When Active Cause Solution Alarm Codes and TroubleshootingAdjust B Machine Outlet Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Mode Control Logic Alarms Possible Alarms by ModeWhat Alert Where LED Diagnostic InformationAlarm Code Key Module Status LED Signal Diagnosis SolutionAccessories and Kits Hose Rack Kit Electric Heated Hose Power Supply KitDesiccant Dryer Kit Caster KitUser Interface Display Setup Functions key onCommand Functions key OFF or removed Appendix aSetup Mode Screens Home Home Setup ScreensIcon Function Set Potlife/Hose Length System Setup ScreensPump Configuration System Number and USB SettingsFast Dosing Function Advisory B3A Alarm B4A Enable Setup ScreensMaintenance Setup Maintenance Setup ScreensProcess Temperature Limits for spray mode User Limits Setup ScreensProcess Pressure Limits for spray mode Fluid Control Screens Operator Command Functions ScreensAlarm Control Screens Test ScreensRun Fluid Control Screens Power On/Enter ModeConfirm Pump Test Ratio ModeConfirm Batch Dispense Test Batch Dispense TestDown Stream Valve Leak Test Alarm Totalizers and Job Number Maintenance 1 ScreenMaintenance 2 Screen Reset Maintenance CounterRecommended USB Flash Drives Auto Display ScreensPotlife Screen USB ScreenExample Spray Log Appendix B Metering DiagramsMetering Diagram without Remote Mix Manifold Metering Diagram with Remote Mix Manifold XM Metering Diagram with Remote Mix ManifoldAppendix C Power Cord GuidelinesPower Cord Guidelines System Dimensions without Hoppers DimensionsTwo 20-Gallon Hoppers Rear Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Side Mounted Two 7-Gallon Hoppers One 20-Gallon Hopper and One 7-Gallon HopperXM50 Fluid Performance and Air Consumption Pump Performance ChartsCalculate Fluid Outlet Pressure Calculate Pump Air ConsumptionPerformance Charts , Technical DataTechnical Data 312359J Graco Information Graco Standard Warranty