Graco 312359J important safety instructions Initial System Setup

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Initial System Setup

Initial System Setup

Complete the following steps in the order they are listed, as they apply to your specific system, for initial system setup.

1.Check your shipment for accuracy. Ensure you have received everything you ordered. See Component Identification, page 13, to familiarize yourself with typical system components.

2.Mount caster kit, if ordered. See manual 406690 for instructions.

3.Mount hopper brackets, if ordered. See manual 312747 for instructions.

4.Loosely mount hoppers, if ordered, on brackets. See manual 312747 for instructions.

5.Connect bottom hopper outlet if using a gravity feed pump. See manual 312747 for instructions.

6.Tighten hopper mounting bolts. See manual 312747 for instructions.

7.Mount and connect agitator(s) and feed pump(s), if ordered. See manual 312769 for instructions.

8.Mount and connect hopper immersion heater kit, if ordered. See manual 312747 for instructions.

9.Connect recirculation hose, restrictor valve (includ- ing knob and nipple), and recirculation tube. Place in hopper or drum. See manual 312747 for instruc- tions.

10.Replace USB label (front of control panel) with cor- rect language version, if needed.

11.Replace Alarms Codes label (under fluid control valves) with correct language version, if needed.

12.Install hopper/hose heated circulation kit, if ordered. See manual 313259 for instructions.

13.For non-hazardous location sprayers, connect power cord (not supplied). See Connect Power Cord, page 19, for instructions.

14.For non-hazardous location sprayers, connect junc- tion box wiring for immersion or recirculation heat- ers. See manual 312747 for immersion heater instructions. See manual 309524 for recirculation heater instructions.

15.For hazardous location sprayers, connect explo- sion-proof heaters. See Wire Sprayers with Explo- sion-Proof Heaters, page 21, and manual 309524 for instructions and recommendations.

16.Connect air supply line. See Connect Air Supply, page 21, for instructions and recommendations.

17.Connect fluid hose assembly, including whip hose and gun. See Connect Fluid Hose Assembly, page 22, for instructions. Also connect remote mix manifold, if ordered. See manual 312749 for instruc- tions.

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312359J

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Contents XM Plural-Component Sprayers312359J Contents Related Manuals Manual DescriptionFire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Models Location Category KeyApprovals XM a XM B XM D XM C XM ECode Filters Overview Usage Material Self-Ignition Isocyanate Hazard Moisture Sensitivity IsocyanatesComponents a and B Changing MaterialsKeep Components a and B Separate Lift Using a Forklift Lift Using a HoistLocation Proper Lifting of SprayerInitial System Setup Component Identification Typical Setup 20 Gallon Hoppers with Recirculation Back View Fluid Control Assembly Fluid Control AssemblyJunction Box/Heater Controls Air ControlsIG Junction Box/Heater Controls IG Air ControlsUser Interface LEDsUser Interface Display Interface Display, Main Display Screen ComponentsSetup Connect Power CordPower Cord Requirements Configure to Supply Power Non-hazardous location sprayers onlyTerminal Blocks Wire Sprayers with Explosion-Proof Heaters Connect Air SupplyHazardous location sprayers only Connect Fluid Hose Assembly Adjust Packing NutsBasic Operation Set System Settings Optional Set User Interface ParametersSet USB Parameters Set Maintenance Parameters Optional Set Maintenance ScheduleSet Maintenance Setpoints Set Temperature Limits Set Sprayer Limits OptionalSet Pressure Limits Prime Prime a and B FluidsGallon Hopper Shown Prime Prime Solvent Flush Pump Recirculate Without HeatWith Heat Heat FluidSpray Adjust B Machine Outlet Restriction Mix Manifold Restriction StemPressure Relief Procedure Relieve a and B Fluid PressureRelieve Pump Fluid Pressure and Flush Mix Hose To flush mixed material out of line with clean solvent Flush Mixed Material Flush Mix ManifoldUse Solvent Pump Follow Pressure Relief Procedure, Relieve pressure. See Pressure Relief Procedure, Park Fluid Pump RodsShutdown Entire System Follow Park Fluid Pump Rods onSystem Verification Mix and Integration TestsPump and Metering Test System Verification Confirm Pump Test Batch Ratio Dispense Test Down Stream Valve Leak Test Confirm Batch Dispense TestXM Setup and Troubleshooting Guide Procedure GuidelinesFollow Park Fluid Pump Rods, Download Setup Download ProcedureDownload Data from USB USB LogsDownload Data from USB Maintenance Cleaning ProcedureFilters SealsAlarms Diagnose AlarmsClear Alarms Icon FunctionAlarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause SolutionAdjust B Machine Outlet Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Possible Alarms by Mode Mode Control Logic AlarmsLED Diagnostic Information Alarm Code KeyModule Status LED Signal Diagnosis Solution What Alert WhereAccessories and Kits Electric Heated Hose Power Supply Kit Desiccant Dryer KitCaster Kit Hose Rack KitSetup Functions key on Command Functions key OFF or removedAppendix a User Interface DisplaySetup Mode Screens Home Setup Screens Icon FunctionHome System Setup Screens Set Potlife/Hose LengthSystem Number and USB Settings Pump ConfigurationEnable Setup Screens Fast Dosing Function Advisory B3A Alarm B4AMaintenance Setup Screens Maintenance SetupUser Limits Setup Screens Process Pressure Limits for spray modeProcess Temperature Limits for spray mode Operator Command Functions Screens Alarm Control ScreensTest Screens Fluid Control ScreensPower On/Enter Mode Run Fluid Control ScreensRatio Mode Confirm Pump TestBatch Dispense Test Down Stream Valve Leak TestConfirm Batch Dispense Test Alarm Maintenance 1 Screen Maintenance 2 ScreenReset Maintenance Counter Totalizers and Job NumberAuto Display Screens Potlife ScreenUSB Screen Recommended USB Flash DrivesExample Spray Log Metering Diagrams Metering Diagram without Remote Mix ManifoldAppendix B XM Metering Diagram with Remote Mix Manifold Metering Diagram with Remote Mix ManifoldPower Cord Guidelines Power Cord GuidelinesAppendix C Dimensions System Dimensions without HoppersSystem Dimensions with Hoppers Two 20-Gallon Hoppers Side MountedTwo 20-Gallon Hoppers Rear Mounted One 20-Gallon Hopper and One 7-Gallon Hopper Two 7-Gallon HoppersPump Performance Charts Calculate Fluid Outlet PressureCalculate Pump Air Consumption XM50 Fluid Performance and Air ConsumptionTechnical Data Performance Charts ,Technical Data 312359J Graco Standard Warranty Graco Information