Graco Inc 795 Premium Hi-Boy, 3A0157A VAC and 110 VAC Motor Control Board, Removal Installation

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Troubleshooting

240 VAC and 110 VAC Motor Control Board

Removal

Installation

Perform Pressure Relief Procedure; page 8. Wait 5 minutes before servicing.

1.Remove Motor Shroud (for units equipped with Hose Reel only):

a.Remove bolts from motor shroud.

b.Remove pressure tube from sprayer.

c.Remove bottom screw from toolbox.

d.Loosen (but do not remove) four nuts on shelf. Carefully slide shelf forward.

e.Remove shroud.

f.Slide shelf back and tighten four nuts on shelf.

2.Remove all four screws (38) and cover (96).

3.Disconnect display connector (A) from motor control board (52).

4.Remove bottom two screws (39). disconnect poten- tiometer connector (C) from motor control board (52). Disconnect power cord connectors (D) and fil- ter board connectors (J) from ON/OFF switch (33) and remove control panel (68).

5.Disconnect WatchDog switch connector (X) and reed switch connector (L) from motor control board.

6.Disconnect motor control board power connectors

(K) from filter board (146).

7.Remove top two screws (39) and control box (61).

8.Disconnect transducer connector (E) from motor control board.

9.Disconnect motor connectors (F, G and H).

10.Remove six screws (27), two screws (102) and con- trol board.

1.Use acetone or equivalent cleaner to thoroughly remove thermal paste from pockets on powerbar.

ti14695a

2.Apply new thermal paste into both pockets of power- bar.

ti14693a

3.Replace two inner screws to control board and torque to 17 in-lb (1 N•m).

ti14696a

4.Replace six outer screws to control board and torque to 11 in-lb (1.25 N•m).

ti14697a

3A0157A

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Contents Mark Electric Airless SprayersUltra MAX lIl ModelsTable of Contents Grounding Grounding InstructionsSkin Injection Hazard Fire and Explosion HazardElectric Shock Hazard Equipment Misuse HazardPressurized Aluminum Parts Hazard Moving Parts HazardComponent Identification Pressure Relief Procedure Grounding Power RequirementsPails Extension CordTroubleshooting What to Check What to do Type of ProblemMechanical/Fluid Flow Follow Pressure Relief Procedure on What to Check What to do Type of Problem Electrical Type of Problem What to Check HOW to CheckCheck to see if transducer and control board Step Check Motor Thermal Switch Unplug thermal Is not correct, replace motor YES Sprayer Will Not Shut OffSprayer Will Not Run Step VAC and 110 VAC Motor Control Board Removal Installation33 D 115 Removal VAC Filter BoardPressure Adjust Potentiometer Pressure Control Transducer Install control box 61 and control panel 68 with four screws 3A0157A Drive and Bearing Housing Replacement DisassemblyAssembly Drive and Bearing Housing Replacement Motor Replacement InstallationRemoval Motor Replacement Perform Relieve Pressure Procedure Displacement Pump Replacement for 695/795/MarkTi7169a Perform Pressure Relief Procedure, Displacement Pump Replacement 1095/1595/MarkPlace u-bolt on pump door protrusion Attach drain hose to sprayer Hose Reel Grease shaft Install swivel Removal Installation Reed Switch Replacement120V Models Wiring Diagram120V Models with 15/20 Amp Switch 240V Models 3A0157A For Graco Canada Customers Graco Standard Warranty