Graco Inc 1095 Premium Hi-Boy Drive and Bearing Housing Replacement, Disassembly, Assembly

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Drive and Bearing Housing Replacement

Drive and Bearing Housing Replacement

NOTICE

Do not drop gear cluster (89) when removing drive housing (90). Gear cluster may stay engaged in motor front end bell or drive housing.

Disassembly

Perform Pressure Relief Procedure; page 8.

1.Remove screw (31), two nuts (24), pail hanger (55) and pump rod cover (108).

2.Remove pump (91); see Displacement Pump Replacement, page 32 (695/795) page 34 (1095/1595/Mark V).

Assembly

Make sure gear (89) and thrust washers (28, 30, 90a, 36; see page 29) are in place. Brush grease onto gear teeth.

1.Push drive housing (90) onto motor (84) and install with five screws (6). Torque to 190-210 in-lb (21-23 N•m).

2.Install bearing housing (83) with four screws (14) and washers (12). Torque to 25-30 ft-lb (34-40 N•m).

3.Install front cover (51) with four screws (31).

4.Install shroud (72) with two screws (158).

5.Install pump (91); see Displacement Pump Replacement, page 32 (695/795) page 34 (1095/1595/Mark V).

6.Install pump rod cover (108) and pail hanger (55) with screw (31) and two nuts (24).

3.Remove two screws (158) and shroud (72).

4.Remove four screws (31) and front cover (51).

5.Remove four screws (14) and washers (12) to remove bearing housing (83) and connecting rod (85).

6.Remove five screws (6) and pull drive housing (90) off motor (84).

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3A0157A

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Contents Electric Airless Sprayers MarkModels Ultra MAX lIlTable of Contents Grounding Instructions GroundingFire and Explosion Hazard Skin Injection HazardEquipment Misuse Hazard Electric Shock HazardPressurized Aluminum Parts Hazard Moving Parts HazardComponent Identification Pressure Relief Procedure Power Requirements GroundingPails Extension CordWhat to Check What to do Type of Problem TroubleshootingMechanical/Fluid Flow Follow Pressure Relief Procedure on What to Check What to do Type of Problem Type of Problem What to Check HOW to Check ElectricalCheck to see if transducer and control board Step Check Motor Thermal Switch Unplug thermal Is not correct, replace motor Sprayer Will Not Shut Off YESSprayer Will Not Run Step Removal Installation VAC and 110 VAC Motor Control Board33 D 115 VAC Filter Board RemovalPressure Adjust Potentiometer Pressure Control Transducer Install control box 61 and control panel 68 with four screws 3A0157A Disassembly Drive and Bearing Housing ReplacementAssembly Drive and Bearing Housing Replacement Installation Motor ReplacementRemoval Motor Replacement Displacement Pump Replacement for 695/795/Mark Perform Relieve Pressure ProcedureTi7169a Displacement Pump Replacement 1095/1595/Mark Perform Pressure Relief Procedure,Place u-bolt on pump door protrusion Attach drain hose to sprayer Hose Reel Grease shaft Install swivel Reed Switch Replacement Removal InstallationWiring Diagram 120V Models120V Models with 15/20 Amp Switch 240V Models 3A0157A Graco Standard Warranty For Graco Canada Customers