Graco Inc 1095 Premium Hi-Boy, 3A0157A Electrical, Type of Problem What to Check HOW to Check

Page 13

Troubleshooting

Electrical

Symptom: Sprayer does not run or stops running.

Perform Pressure Relief Procedure; page 8.

Plug sprayer into correct voltage, grounded outlet

Set power switch OFF for 30 seconds and then ON again (this ensures sprayer is in normal run mode).

Turn pressure control knob clockwise 1/2 turn

View digital display

To avoid electrical shock or moving parts hazards when covers are removed for troubleshooting, wait 30 sec- onds after unplugging power cord for stored electricity to dissipate. Keep clear of electrical and moving parts during troubleshooting procedures.

If no digital display is available, use control board status light to troubleshoot prob- lems: Turn ON/OFF switch OFF, remove control cover and then turn power back ON. Observe status light. Blinking LED to- tal count equals digital error code i.e., two blinks equals E=02.

TYPE OF PROBLEM

WHAT TO CHECK

 

HOW TO CHECK

 

 

 

 

Sprayer does not run at all

See flow chart, page 19.

 

 

 

 

 

 

Digital display is blank

 

 

 

 

 

 

 

Control board status light never

 

 

 

lights

 

 

 

 

 

 

 

Sprayer does not run at all

Check transducer or transducer

1.

Make sure there is no pressure in the system (see

 

connections

 

Pressure Relief Procedure, page 8). Check fluid

Digital display shows E=02

 

 

 

path for clogs, such as clogged filter.

 

 

 

 

 

2.

Use airless paint spray hose with no metal braid

 

 

 

1/4 in. x 50 ft minimum. Smaller hose or metal braid

 

 

 

hose may result in high-pressure spikes.

 

 

3.

Set sprayer to OFF and disconnect power to

Control board status light blinks

 

 

 

sprayer.

2 times repeatedly

 

 

 

4.

Check transducer and connections to control board.

 

 

 

 

5.

Disconnect transducer from control board socket.

 

 

 

Check that transducer and control board contacts

 

 

 

are clean and secure.

 

 

6.

Reconnect transducer to control board socket.

 

 

 

Connect power, set sprayer ON and control knob

 

 

 

1/2 turn clockwise. If sprayer does not run properly,

 

 

 

set sprayer to OFF and go to next step.

 

 

7.

Install new transducer. Connect power, set sprayer

 

 

 

ON and control knob 1/2 turn clockwise. Replace

 

 

 

control board if sprayer does not run properly.

 

 

 

 

3A0157A

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Contents Mark Electric Airless SprayersUltra MAX lIl ModelsTable of Contents Grounding Grounding InstructionsSkin Injection Hazard Fire and Explosion HazardElectric Shock Hazard Equipment Misuse HazardPressurized Aluminum Parts Hazard Moving Parts HazardComponent Identification Pressure Relief Procedure Grounding Power RequirementsPails Extension CordWhat to Check What to do Type of Problem TroubleshootingMechanical/Fluid Flow Follow Pressure Relief Procedure on What to Check What to do Type of Problem Electrical Type of Problem What to Check HOW to CheckCheck to see if transducer and control board Step Check Motor Thermal Switch Unplug thermal Is not correct, replace motor YES Sprayer Will Not Shut OffSprayer Will Not Run Step VAC and 110 VAC Motor Control Board Removal Installation33 D 115 Removal VAC Filter BoardPressure Adjust Potentiometer Pressure Control Transducer Install control box 61 and control panel 68 with four screws 3A0157A Disassembly Drive and Bearing Housing ReplacementAssembly Drive and Bearing Housing Replacement Installation Motor ReplacementRemoval Motor Replacement Perform Relieve Pressure Procedure Displacement Pump Replacement for 695/795/MarkTi7169a Perform Pressure Relief Procedure, Displacement Pump Replacement 1095/1595/MarkPlace u-bolt on pump door protrusion Attach drain hose to sprayer Hose Reel Grease shaft Install swivel Removal Installation Reed Switch Replacement120V Models Wiring Diagram120V Models with 15/20 Amp Switch 240V Models 3A0157A For Graco Canada Customers Graco Standard Warranty