Graco Inc 311001C General Troubleshooting, Problem Cause Solution

Page 18

Troubleshooting

SKIN INJECTION HAZARD

Follow Pressure Relief Procedure on page 10. Read warnings, page 4.

Troubleshooting

• Check all possible remedies in the trouble- shooting charts before disassembling the gun.

Some improper patterns are caused by the improper balance between air and fluid.

General Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Fluid leakage from back of fluid

Worn packings or needle shaft.

Replace needle assembly (2).

packing area.

 

 

 

 

 

Air leakage from gun.

Air valve not seating properly.

Clean or replace air valve (8).

 

 

 

Fluid leakage from front of gun.

Needle ball worn or damaged.

Replace needle assembly (2) and seat (5c).

 

 

 

 

Worn seat assembly.

Replace the seat (5c) and gasket (5b, model

 

 

G40 gun only). The gasket must be replaced

 

 

whenever the seat assembly is removed.

 

 

 

 

Fluid viscosity too low for proper

Install acetal seat (5c).

 

seal with carbide seat.

 

 

 

 

Fluid in air passages.

Spray tip seal leaking.

Tighten retaining ring (6) or replace spray tip

 

 

(33).

 

Leaking around seat housing.

Replace the gasket (5b, model G40 gun

 

 

only). The gasket must be replaced whenever

 

 

the seat assembly is removed.

 

 

 

 

Fluid inlet fitting leaking.

Replace the fluid tube gasket (22). The gas-

 

 

ket must be replaced whenever the fluid tube

 

 

connector is removed.

 

 

 

Slow fluid shut-off.

Fluid buildup on fluid needle

Remove and clean or replace the fluid needle

 

components.

assembly (2).

 

 

 

No fluid output when triggered.

Spray tip plugged.

Clean spray tip. See page 14.

 

 

 

 

Fluid filter or fluid hose plugged.

After tip removal (see above), very slowly

 

 

loosen the hose end coupling at the gun and

 

 

relieve pressure gradually. Then loosen com-

 

 

pletely to clear the obstruction. Clean or

 

 

replace filter (12).

18

311001C

Image 18
Contents Model G40 w/RAC tip Model G15Model G40 II 2 GContents ModelsRelated Manuals Fire and Explosion Hazard Pressurized Aluminum Parts Hazard Installation Typical Installation GroundingAir Line Fluid LineSetup Reverse-A-CleanRAC Tip Operation SafetyPressure Relief Procedure Trigger LockSpray Pattern Adjustment How the Air-Assisted Spray Gun OperatesNo air Too little air correct amount Air Hvlp Operation Fluid ApplicationDaily Gun Care, Flushing, and Cleaning General System Maintenance Fluid Filter MaintenanceFlushing and Cleaning Connect the solvent supply hose T to the gun Clearing a clogged RAC tip Disengaged Follow Pressure Relief Procedure on page 10. Read warnings, TroubleshootingGeneral Troubleshooting Problem Cause SolutionTroubleshooting Repair Items Needed for ServiceFan Valve Replacement Repair Kits5g* 5c† 5d† 5b† Needle Repair13‡ 14‡ Fluid Tube Replacement Air Valve RepairRepair 311001C Reassembly 5b† G40 only 5c† 5d† Parts Part No. Description Qty Washer PtfePart No /G40 Gun w/RAC Tip TIP GUARD/AIR CAP Assy AAM Fine Finish Spray Tips Spray Tip Selection ChartSpray Tips, for use with AA Series Air Cap GG4 Industrial Spray TipsRAC SwitchTips, for use with AA Series Air Cap LTX RAC Spray TipsFFT Fine Finish RAC Spray Tips WRX WideRAC Spray TipsAccessories Technical Data Category Data10.6 Gun Inlet Pressure PSI Dimensions Graco Standard Warranty Graco Information