Graco Inc 311001C important safety instructions 5g* 5c† 5d† 5b†, Needle Repair, 13‡ 14‡

Page 21

4.Inspect the o-rings (5e*, 5f*, and 5g*) in place. Carefully remove the o-rings from the diffuser hous- ing (5a) and replace if necessary.

5.Remove the seat nut (5d†), seat (5c†) and seat gas- ket (5b†, model G40 gun only) using a 7/32 in. hex wrench.

6.Inspect the seat (5c†) and seat gasket (5b†) and replace if necessary.

7.Reinstall the seat gasket (5b†, model G40 gun only), seat (5c†), and seat nut (5d†). Torque to 45-50 in-lb. Be sure not to overtighten the nut.

• When reinstalling the carbide seat (5c†), the tapered end of the seat must point toward the gun tip.

The acetal seat (5c†), standard in model G15 guns (249233), can be reinstalled in either direction.

1

5g* 5c

5a

5e*

5d

5f*

5b

(G40 only)

30

TI6572A

FIG. 37

Repair

Needle Repair

1.Remove the diffuser, see Seat Repair, page 20.

2.Remove the trigger pivot pin nut (14‡), pivot pin (13‡), and trigger (3‡) using the gun tool (30) and nut driver (29). See FIG. 38.

13

3

14

TI6574A

FIG. 38

3.Remove the fluid needle assembly (2) from the front of the gun by using the nut driver tool (29). If the needle is bent or damaged, or the packing is worn or leaking, replace the entire needle assembly. If replacement is necessary, be sure to remove the o-ring (2a*) as it may stick inside the gun body. See FIG. 39.

1

29

2a*

2

TI6575A

FIG. 39

311001C

21

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Contents Model G40 Model G15Model G40 w/RAC tip II 2 GModels ContentsRelated Manuals Fire and Explosion Hazard Pressurized Aluminum Parts Hazard Typical Installation Grounding InstallationFluid Line Air LineSetup Reverse-A-CleanRAC Tip Pressure Relief Procedure SafetyOperation Trigger LockSpray Pattern Adjustment How the Air-Assisted Spray Gun OperatesNo air Too little air correct amount Air Fluid Application Hvlp OperationDaily Gun Care, Flushing, and Cleaning General System Maintenance Fluid Filter MaintenanceFlushing and Cleaning Connect the solvent supply hose T to the gun Clearing a clogged RAC tip Disengaged General Troubleshooting Troubleshooting Follow Pressure Relief Procedure on page 10. Read warnings, Problem Cause SolutionTroubleshooting Fan Valve Replacement Items Needed for ServiceRepair Repair Kits5g* 5c† 5d† 5b† Needle Repair13‡ 14‡ Air Valve Repair Fluid Tube ReplacementRepair 311001C Reassembly 5b† G40 only 5c† 5d† Parts Washer Ptfe Part No. Description QtyPart No /G40 Gun w/RAC Tip TIP GUARD/AIR CAP Assy Spray Tips, for use with AA Series Air Cap Spray Tip Selection ChartAAM Fine Finish Spray Tips GG4 Industrial Spray TipsLTX RAC Spray Tips RAC SwitchTips, for use with AA Series Air CapWRX WideRAC Spray Tips FFT Fine Finish RAC Spray TipsAccessories Technical Data Category Data10.6 Gun Inlet Pressure PSI Dimensions Graco Information Graco Standard Warranty