Graco Inc 311001C Items Needed for Service, Repair Kits, Fan Valve Replacement

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Repair

Items Needed for Service

Seal Installation Tool (28)-- provided

Nut Driver Tool (29) -- provided

Gun Tool (30) -- provided

O-ring Pick

7/32 in. Hex Wrench

3/16 in. Hex Wrench

Compatible Solvent

Lubricant (part number 111265)

Repair Kits

• Seal Repair Kit 249422 is available. For best results, use all the new parts in the kit. Kit parts are marked with an asterisk, for example (7*).

Acetal Seat Repair Kit 249424 (standard for Model G15 guns) and Carbide Seat Kit 249456 (standard for Model G40 guns) are available. For best results, use all new parts in the kit. Kit parts are marked with a symbol, for example (5c†).

Acetal Seat Kit 249424 and Carbide Seat Kit 249456 can be used with both Model G15 guns and Model G40 guns.

Acetal Seat Kit 249424 is intended for low pres- sure usage.

Fan Valve Replacement

1.Relieve the pressure, page 10.

2.Unscrew the fan valve packing nut (A) from the back of the gun body (1). Slide the fan valve assembly (4) out of the gun body. See FIG. 35.

3.Before reinstalling, turn the pattern adjustment valve

(C) of the replacement fan valve assembly (4) com- pletely counterclockwise to prevent damage to the seat (5c†). Install the replacement fan valve assem- bly into the gun body (1). Screw the packing nut (A) into the gun body and torque to 90 in-lb (10.5 N•m).

Repair

1 4

C

1 A

1 Torque to 90 in-lb (10.5 N•m).

TI6576A

FIG. 35

Complete Gun Packing Repair

Disassembly

Seat Repair

• See Repair Kits, page 20.

Clean parts with a solvent that is compatible with the parts and the fluid being sprayed.

1.Relieve the pressure, page 10. Remove the fluid and air hoses from the gun.

2.Remove the air cap retaining ring (6), air cap (21), and spray tip (33). See FIG. 36.

6

33

21

TI6568A

 

FIG. 36

3.Trigger the gun to pull the needle housing off the seat while you unscrew the diffuser (5) from the gun body (1), using the gun tool (30).

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311001C

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Contents Model G15 Model G40Model G40 w/RAC tip II 2 GContents ModelsRelated Manuals Fire and Explosion Hazard Pressurized Aluminum Parts Hazard Installation Typical Installation GroundingAir Line Fluid LineSetup Reverse-A-CleanRAC Tip Safety Pressure Relief ProcedureOperation Trigger LockNo air Too little air correct amount Air Spray Pattern AdjustmentHow the Air-Assisted Spray Gun Operates Hvlp Operation Fluid ApplicationDaily Gun Care, Flushing, and Cleaning Flushing and Cleaning General System MaintenanceFluid Filter Maintenance Connect the solvent supply hose T to the gun Clearing a clogged RAC tip Disengaged Troubleshooting General TroubleshootingFollow Pressure Relief Procedure on page 10. Read warnings, Problem Cause SolutionTroubleshooting Items Needed for Service Fan Valve ReplacementRepair Repair Kits13‡ 14‡ 5g* 5c† 5d† 5b†Needle Repair Fluid Tube Replacement Air Valve RepairRepair 311001C Reassembly 5b† G40 only 5c† 5d† Parts Part No. Description Qty Washer PtfePart No /G40 Gun w/RAC Tip TIP GUARD/AIR CAP Assy Spray Tip Selection Chart Spray Tips, for use with AA Series Air CapAAM Fine Finish Spray Tips GG4 Industrial Spray TipsRAC SwitchTips, for use with AA Series Air Cap LTX RAC Spray TipsFFT Fine Finish RAC Spray Tips WRX WideRAC Spray TipsAccessories 10.6 Gun Inlet Pressure PSI Technical DataCategory Data Dimensions Graco Standard Warranty Graco Information