Carrier 48VT(N) installation instructions Table Of Contents, Safety Considerations, Unit 48VT-A

Page 1
48VT(N)---A

48VT(N)---A

Performancet 14 SEER Single---Packaged HYBRID HEAT®

Dual Fuel System with Puronr (R---410A) Refrigerant
Single And Three Phase

2---5 Nominal Tons (Sizes 24---60)

Installation Instructions

NOTE: Read the entire instruction manual before starting the installation.

NOTE: Installer: Make sure the Owner’s Manual and Service Instructions are left with the unit after installation.

TABLE OF CONTENTS

 

 

PAGE

SAFETY CONSIDERATIONS

. . . 1

INTRODUCTION

. . . 2

RECEIVING AND INSTALLATION

2-13

Check Equipment

. . . 2

Identify Unit

. . . 2

Inspect Shipment

. . . 2

Provide Unit Support

. . . 2

Roof Curb

. . . 2

Slab Mount

. . . 2

Field Fabricate Ductwork

. . . 2

Provide Clearances

. . . 2

Rig and Place Unit

. . . 6

Connect Condensate Drain

. . . 7

Install Flue Hood

. . . 7

Install Gas Piping

. . . 7

Install Duct Connections

. . . 8

Configuring Units for Downflow (Vertical)

 

Discharge

. . . 8

Install Electrical Connections

. . 11

High-Voltage Connections

. . 11

Special Procedures for 208-V Operation

. . 11

Control Voltage Connections

. . 11

Balance Point Setting Thermidistat or Hybrid Heat

 

Thermostat

. . 12

Transformer Protection

. . 12

PRE-START-UP

. . 12

START-UP

13-17

Check for Refrigerant Leaks

. . 13

Unit Sequence of Operation

. . 13

Start-Up Heating and Make Adjustments

. . 13

Checking Heating Control

. . 14

Check Gas Input

. . 14

Adjust Gas Input

. . 14

Check Burner Flame

. . 15

Start-Up Cooling and Make Adjustments

. . 16

Checking Cooling Control Operation

. . 16

Checking and Adjusting Refrigerant

. . 16

Indoor Airflow and Airflow Adjustments

. . 16

Continuous Fan Operation

. . 17

MAINTENANCE

27-33

Air Filter

. . 27

Indoor Blower and Motor

. . 27

Flue Gas Passageways

. . 28

Limit Switch

. . 28

Burner Ignition

. . 28

Main Burners

. . 28

Outdoor Coil, Indoor Coil, & Condensate Drain Pan . . . .

. . 28

A09042

Fig. 1 - Unit 48VT-A

Outdoor Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Electrical Controls and Wiring . . . . . . . . . . . . . . . . . . . . . . . 29

Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Gas Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Indoor Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Check Defrost Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

PuronR Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. consult local building codes, the current editions of the National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code (NEC) NFPA 70.

In Canada refer to the current editions of the National Standards of Canada CAN/CSA-B149.1 and .2 Natural Gas and Propane Installation codes, and Canadian Electrical Code CSA C22.1

Recognize safety information. This is the safety-alert symbol Performancet 14 SEER Single---Packaged HYBRID HEAT® . When you see this symbol on the unit and in instructions or manu- als, be alert to the potential for personal injury. Understand these

1

Image 1
Contents SAFETY CONSIDERATIONS TABLE OF CONTENTSFig. 1 - Unit 48VT-A Installation InstructionsINTRODUCTION RECEIVING AND INSTALLATIONStep 1 - Check Equipment Step 2 - Provide Unit Support48VT--A Fig. 2 - 48VT-A24-30Unit DimensionsA09146 48VT--A Fig. 3 - 48VT-A36-60Unit DimensionsA09147 48VT Fig. 4 - Roof Curb DimensionsSMALL CURB ROOF CURB DETAILStep 5 - Rig and Place Unit ACCESS PANELS MUST BE IN PLACE WHEN RIGGINGInspection Rigging/Lifting of Unit See FigStep 8 - Install Gas Piping Step 7 - Install Flue HoodStep 6 - Connect Condensate Drain Fig. 6 - Condensate TrapConfiguring Units for Downflow Vertical Discharge Step 9 - Install Duct ConnectionsFig. 7 - Sediment Trap FIRE OR EXPLOSION HAZARDFig. 8 - Supply and Return Duct Opening Table 1 - Physical Data - Unit 48VT-A48VT--A Horizontal Duct CoversTable 2 - Maximum Gas Flow Capacity Table 1 - Physical Data - Unit 48VT-ACont’dTable 3 - Heating Inputs 48VT--ASpecial Procedures for 208-VOperation Step 10 - Install Electrical ConnectionsHigh-VoltageConnections Control Voltage ConnectionsPRE-START-UP Balance Point Setting-Thermidistator HybridTransformer Protection ThermostatSTART-UP Step 3 - Start-upHeating and Make Adjust- mentsStep 1 - Check for Refrigerant Leaks Step 2 - Unit Sequence of OperationFig. 11 - Burner Assembly Adjust Gas InputCheck Heating Control Check Gas InputCheck Burner Flame Limit SwitchesNormal Operation Airflow and Temperature RiseRollout Switch Step 4 - Start-upCooling and Make Adjust- mentsChecking and Adjusting Refrigerant Charge Indoor Airflow and Airflow AdjustmentsContinuous Fan Operation Gas Heating Fan Speed Set-upTable 6 - Color Coding for Indoor Fan Motor Leads 48VT--ATable 8 - 48VT-AWet Coil Pressure Drop Fig. 14 - Interface Fan Board IFB48VT--A Table 7 - Filter Pressure Drop Table IN. W.CUNIT 48VT--AHeating 48VT--A1295 48VT--A1445 48VT--A1448 48VT--A48VT A Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48VT-A48VT--A Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48VT-AA09209 48VT--A Fig. 17 - Cooling Charging Table-Subcooling50VT500173 REV A09099Cleaning the Blower Motor and Wheel MAINTENANCEAir Filter Indoor Blower and MotorInduced Draft combustion air Blower Assembly Limit SwitchFig. 18 - Blower Housing and Flue Collector Box Fig. 19 - Unit Access PanelsOutdoor Fan Electrical Controls and WiringRefrigerant Circuit Fig. 20 - Removal of Motor and Blower WheelLoss of Charge Switch Pressure SwitchesHigh-PressureSwitch Gas InputPage LCS - Loss of Charge Switch HPS - High Pressure SwitchFig. 24 - Refrigerant Circuit AccuraterMetering De viceSTART-UPCHECKLIST TROUBLESHOOTINGUNIT OPERATION AND SAFETY HAZARD Synthetic Roof Precautionary Procedure48VT--A PURONR R-410AQUICK REFERENCE GUIDE48VT--A SYMPTOMTable 13 - Troubleshooting Guide-LEDStatus Codes Table 12 - Troubleshooting Guide-Heating48VT--A I. PRELIMINARY INFORMATION MODEL NO Remove and Store in Job FilesTEMPERATURES PRESSURESCatalog No 48VT---05SI 48VT--AEdition Date 04/09 Replaces 48VT---04SI