Carrier 48VT(N) Check Heating Control, Check Gas Input, Adjust Gas Input, Burner Assembly

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Fig. 11 - Burner Assembly

48VT-- A

Pipe Plug

Manifold

 

A07679

Fig. 11 - Burner Assembly

BURNER FLAME

BURNER

MANIFOLD

C99021

Fig. 12 - Monoport Burner

Check Heating Control

Start and check the unit for proper heating control operation as follows (see furnace lighting instructions located on the inside of the control access panel):

1.Place room thermostat SYSTEM switch in the HEAT position and the fan switch is placed in AUTO position.

2.Set the heating temperature control of the thermostat above room temperature.

3.The induced-draft motor will start.

4.On a call for heating, the main burner should light within 5 sec. of the spark being energized. If the burners do not light, there is a 22-sec. delay before another 5-sec. try. If the burners still do not light, this sequence is repeated. If the burners do not light within 15 minutes from the initial call for heat, there is a lockout. To reset the control, break the 24-v power to W.

5.The evaporator fan will turn on 45 sec. after the flame has been established. The evaporator fan will turn off 45 sec. after the thermostat has been satisfied. Please note that the integrated gas unit controller (IGC) has the capability to automatically reduce the evaporator “ON” delay and in- crease the evaporator “OFF” delay in the event of high duct static and/or partially-clogged filter.

Check Gas Input

Check gas input and manifold pressure after unit start-up (See Table 3). If adjustment is required proceed as follows:

SThe rated gas inputs shown in Table 3 are for altitudes from sea level to 2000 ft (610 m) above sea level. These inputs are based on natural gas with a heating value of 1025 Btu/ft3 at 0.60

specific gravity, or propane gas with a heating value of 2500 Btu/ft3 at 1.5 specific gravity.

IN THE U.S.A.:

The input rating for altitudes above 2,000 ft (610 m) must be reduced by 4% for each 1,000 ft (305 m) above see level.

For installations below 2,000 ft (610 m), refer to the unit rating plate.

For installations above 2,000 ft (610 m) multiply the input by on the rating plate by the derate multiplier in Table 4 for correct input rate.

Table 4 – Altitude Derate Multiplier for U.S.A.*

ALTITUDE FT (M)

PERCENT OF DERATE

DERATE MULTIPLIER

FACTOR{

 

 

 

 

 

 

0---2000

0

1.00

(0---610)

 

 

 

 

 

2001---3000*

8--- 12

0.90

(610

---914)

 

 

 

 

 

 

3001

---4000

12--- 16

0.86

(315---1219)

 

 

 

 

 

 

4001

---5000

16--- 20

0.82

(1220

---1524)

 

 

 

 

 

 

5001

---6000

20--- 24

0.78

(1524

---1829)

 

 

 

 

 

 

6001

---7000

24--- 28

0.74

(1829

---2134)

 

 

 

 

 

 

7001

---8000

28--- 32

0.70

(2134

---2438)

 

 

 

 

 

 

8001

---9000

32--- 36

0.66

(2439

---2743)

 

 

 

 

 

9001---10,000

36--- 40

0.62

(2744

---3048)

 

 

 

 

 

 

* In Canada see Canadian Altitude Adjustment.

{Derate multiplier factors are based on midpoint altitude for altitude range.

IN CANADA:

The input rating for altitudes from 2,000 to 4,500 ft (610 m to 1372 m) above sea level must be derated 10% by an authorized Gas Conversion Station or Dealer.

EXAMPLE:

90,000 Btu/hr Input Furnace Installed at 4300 ft (1311 m).

Furnace Input Rate at

X

Derate Multiplier

=

Furnace Input Rate at

Sea Level

 

Factor

 

Installation Altitude

90,000

X

0.90

=

81,000

When the gas supply being used has a different heating value or specific gravity, refer to national and local codes, or contact your distributor to determine the required orifice size.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in reduced unit and/or component life.

Do Not redrill an orifice. Improper drilling (burrs, out-of-round holes, etc.) can cause excessive burner noise and misdirection of burner flame. If orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit of correct size.

Adjust Gas Input

The gas input to the unit is determined by measuring the gas flow at the meter or by measuring the manifold pressure. Measuring the gas flow at the meter is recommended for natural gas units. The manifold pressure must be measured to determine the input of propane gas units.

Measure Gas Flow (Natural Gas Units)

Minor adjustment to the gas flow can be made by changing the manifold pressure. The manifold pressure must be maintained between 3.2 and 3.8 IN. W.C.

14

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Contents Fig. 1 - Unit 48VT-A TABLE OF CONTENTSSAFETY CONSIDERATIONS Installation InstructionsStep 1 - Check Equipment RECEIVING AND INSTALLATIONINTRODUCTION Step 2 - Provide Unit SupportA09146 Fig. 2 - 48VT-A24-30Unit Dimensions48VT--A A09147 Fig. 3 - 48VT-A36-60Unit Dimensions48VT--A SMALL CURB Fig. 4 - Roof Curb Dimensions48VT ROOF CURB DETAILInspection ACCESS PANELS MUST BE IN PLACE WHEN RIGGINGStep 5 - Rig and Place Unit Rigging/Lifting of Unit See FigStep 6 - Connect Condensate Drain Step 7 - Install Flue HoodStep 8 - Install Gas Piping Fig. 6 - Condensate TrapFig. 7 - Sediment Trap Step 9 - Install Duct ConnectionsConfiguring Units for Downflow Vertical Discharge FIRE OR EXPLOSION HAZARD48VT--A Table 1 - Physical Data - Unit 48VT-AFig. 8 - Supply and Return Duct Opening Horizontal Duct CoversTable 3 - Heating Inputs Table 1 - Physical Data - Unit 48VT-ACont’dTable 2 - Maximum Gas Flow Capacity 48VT--AHigh-VoltageConnections Step 10 - Install Electrical ConnectionsSpecial Procedures for 208-VOperation Control Voltage ConnectionsTransformer Protection Balance Point Setting-Thermidistator HybridPRE-START-UP ThermostatStep 1 - Check for Refrigerant Leaks Step 3 - Start-upHeating and Make Adjust- mentsSTART-UP Step 2 - Unit Sequence of OperationCheck Heating Control Adjust Gas InputFig. 11 - Burner Assembly Check Gas InputNormal Operation Limit SwitchesCheck Burner Flame Airflow and Temperature RiseChecking and Adjusting Refrigerant Charge Step 4 - Start-upCooling and Make Adjust- mentsRollout Switch Indoor Airflow and Airflow AdjustmentsTable 6 - Color Coding for Indoor Fan Motor Leads Gas Heating Fan Speed Set-upContinuous Fan Operation 48VT--A48VT--A Fig. 14 - Interface Fan Board IFBTable 8 - 48VT-AWet Coil Pressure Drop Table 7 - Filter Pressure Drop Table IN. W.C48VT--A UNIT48VT--A Heating48VT--A 129548VT--A 144548VT--A 1448Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48VT-A 48VT AA09209 Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48VT-A48VT--A 50VT500173 REV Fig. 17 - Cooling Charging Table-Subcooling48VT--A A09099Air Filter MAINTENANCECleaning the Blower Motor and Wheel Indoor Blower and MotorFig. 18 - Blower Housing and Flue Collector Box Limit SwitchInduced Draft combustion air Blower Assembly Fig. 19 - Unit Access PanelsRefrigerant Circuit Electrical Controls and WiringOutdoor Fan Fig. 20 - Removal of Motor and Blower WheelHigh-PressureSwitch Pressure SwitchesLoss of Charge Switch Gas InputPage Fig. 24 - Refrigerant Circuit HPS - High Pressure SwitchLCS - Loss of Charge Switch AccuraterMetering De viceUNIT OPERATION AND SAFETY HAZARD TROUBLESHOOTINGSTART-UPCHECKLIST Synthetic Roof Precautionary ProcedurePURONR R-410AQUICK REFERENCE GUIDE 48VT--ASYMPTOM 48VT--A48VT--A Table 12 - Troubleshooting Guide-HeatingTable 13 - Troubleshooting Guide-LEDStatus Codes TEMPERATURES Remove and Store in Job FilesI. PRELIMINARY INFORMATION MODEL NO PRESSURESEdition Date 04/09 48VT--ACatalog No 48VT---05SI Replaces 48VT---04SI