Carrier 48VT(N) installation instructions PURONR R-410AQUICK REFERENCE GUIDE, 48VT--A

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48VT-- A

PURONR (R-410A) QUICK REFERENCE GUIDE

SPuron refrigerant operates at 50-70 percent higher pressures than R-22. Be sure that servicing equipment and replacement

components are designed to operate with Puron

SPuron refrigerant cylinders are rose colored.

SRecovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

SPuron systems should be charged with liquid refrigerant. Use a commercial type metering device in the manifold hose when charging into suction line with compressor operating

SManifold sets should be minimum 700 psig high side and 180 psig low side with 550 psig low-side retard. S Use hoses with minimum 700 psig service pressure rating.

S Leak detectors should be designed to detect HFC refrigerant. S Puron, as with other HFCs, is only compatible with POE oils. S Vacuum pumps will not remove moisture from oil.

S Do not use liquid-line filter driers with rated working pressures less than 600 psig. S Do not leave Puron suction line filter driers in line longer than 72 hrs.

S Do not install a suction-line filter drier in liquid line.

S POE oils absorb moisture rapidly. Do not expose oil to atmosphere. S POE oils may cause damage to certain plastics and roofing materials. S Wrap all filter driers and service valves with wet cloth when brazing. S A factory approved liquid-line filter drier is required on every unit.

S Do NOT use an R-22 TXV.

S Never open system to atmosphere while it is under a vacuum.

S When system must be opened for service, recover refrigerant, evacuate then break vacuum with dry nitrogen and replace filter driers. Evacuate to 500 microns prior to recharging.

S Do not vent Puron into the atmosphere.

S Observe all warnings, cautions, and bold text.

S All indoor coils must be installed with a hard shutoff Puron TXV metering device.

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Contents Fig. 1 - Unit 48VT-A TABLE OF CONTENTSSAFETY CONSIDERATIONS Installation InstructionsStep 1 - Check Equipment RECEIVING AND INSTALLATIONINTRODUCTION Step 2 - Provide Unit Support48VT--A Fig. 2 - 48VT-A24-30Unit DimensionsA09146 48VT--A Fig. 3 - 48VT-A36-60Unit DimensionsA09147 SMALL CURB Fig. 4 - Roof Curb Dimensions48VT ROOF CURB DETAILInspection ACCESS PANELS MUST BE IN PLACE WHEN RIGGINGStep 5 - Rig and Place Unit Rigging/Lifting of Unit See FigStep 6 - Connect Condensate Drain Step 7 - Install Flue HoodStep 8 - Install Gas Piping Fig. 6 - Condensate TrapFig. 7 - Sediment Trap Step 9 - Install Duct ConnectionsConfiguring Units for Downflow Vertical Discharge FIRE OR EXPLOSION HAZARD48VT--A Table 1 - Physical Data - Unit 48VT-AFig. 8 - Supply and Return Duct Opening Horizontal Duct CoversTable 3 - Heating Inputs Table 1 - Physical Data - Unit 48VT-ACont’dTable 2 - Maximum Gas Flow Capacity 48VT--AHigh-VoltageConnections Step 10 - Install Electrical ConnectionsSpecial Procedures for 208-VOperation Control Voltage ConnectionsTransformer Protection Balance Point Setting-Thermidistator HybridPRE-START-UP ThermostatStep 1 - Check for Refrigerant Leaks Step 3 - Start-upHeating and Make Adjust- mentsSTART-UP Step 2 - Unit Sequence of OperationCheck Heating Control Adjust Gas InputFig. 11 - Burner Assembly Check Gas InputNormal Operation Limit SwitchesCheck Burner Flame Airflow and Temperature RiseChecking and Adjusting Refrigerant Charge Step 4 - Start-upCooling and Make Adjust- mentsRollout Switch Indoor Airflow and Airflow AdjustmentsTable 6 - Color Coding for Indoor Fan Motor Leads Gas Heating Fan Speed Set-upContinuous Fan Operation 48VT--A48VT--A Fig. 14 - Interface Fan Board IFBTable 8 - 48VT-AWet Coil Pressure Drop Table 7 - Filter Pressure Drop Table IN. W.C48VT--A UNIT48VT--A Heating48VT--A 129548VT--A 144548VT--A 1448Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48VT-A 48VT A48VT--A Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48VT-AA09209 50VT500173 REV Fig. 17 - Cooling Charging Table-Subcooling48VT--A A09099Air Filter MAINTENANCECleaning the Blower Motor and Wheel Indoor Blower and MotorFig. 18 - Blower Housing and Flue Collector Box Limit SwitchInduced Draft combustion air Blower Assembly Fig. 19 - Unit Access PanelsRefrigerant Circuit Electrical Controls and WiringOutdoor Fan Fig. 20 - Removal of Motor and Blower WheelHigh-PressureSwitch Pressure SwitchesLoss of Charge Switch Gas InputPage Fig. 24 - Refrigerant Circuit HPS - High Pressure SwitchLCS - Loss of Charge Switch AccuraterMetering De viceUNIT OPERATION AND SAFETY HAZARD TROUBLESHOOTINGSTART-UPCHECKLIST Synthetic Roof Precautionary ProcedurePURONR R-410AQUICK REFERENCE GUIDE 48VT--ASYMPTOM 48VT--ATable 13 - Troubleshooting Guide-LEDStatus Codes Table 12 - Troubleshooting Guide-Heating48VT--A TEMPERATURES Remove and Store in Job FilesI. PRELIMINARY INFORMATION MODEL NO PRESSURESEdition Date 04/09 48VT--ACatalog No 48VT---05SI Replaces 48VT---04SI