Hobart Welding Products
210 MVP
manual
OM-249 498
Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Welding Wire can injure
Warranty
Readjust welding parameters
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OM-249
498 Page 10
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Contents
Description
OM-249 498B
Processes
File MIG Gmaw
From Hobart to You
Protect Your Investment
Table of Contents
Warranty
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
HOT Parts can burn
Welding can cause fire or explosion
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Flying Metal or Dirt can injure eyes
Falling Equipment can injure
Welding Wire can injure
Fire or Explosion hazard
Moving Parts can injure
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
LE Soudage peut provoquer un incendie ou une explosion
LES Pièces Chaudes peuvent provoquer des brûlures
LES Fumées ET LES GAZ peuvent être dangereux
Risque D’INCENDIE OU
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
LA Chute DE L’ÉQUIPEMENT peut provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
Proposition californienne 65 Avertissements
Les Pièces Mobiles peuvent causer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
En ce qui concerne les implants médicaux
Principales normes de sécurité
Informations relatives aux CEM
OM-249 498
I1max
Symbols And Definitions
− Definitions
I1eff
Specifications For 115 VAC
− Specifications
Specifications For 230 VAC
20% duty cycle at 90 amps Minutes Welding
Duty Cycle And Overheating
30% duty cycle at 150 amps Minutes Welding
Overheating
Volt-Ampere Curves
Voltage Amperage
Installing Welding Gun
− Installation
Installing Nozzle, Contact Tip, And Adapter
Installing Work Clamp
Changing Polarity
Turn off welding power source
Process/Polarity Table
Tools Needed 1-1/8
Installing Gas Supply
After flow is set, close pressure assembly
Electrical Service Guide
Extension Cord Data Use Shortest Cord Possible
Multi−Voltage Plug MVP Connection
Do Not modify or rewire receptacle Connection
Selecting a Location And Connecting Input Power
Do not move or operate Unit where it could tip
Serial Number And Rating Label Location
Qualified Persons Make
Installation
Local Codes − have only
Yellow
Connecting 1-Phase Input Power For 115 VAC Input
Installing Wire Spool And Adjusting Hub Tension
Installing 8 in mm Wire Spool
Exposed O-rings
Connecting Optional Spool Gun
Wire Feed Speed Control
Threading Welding Wire
− Operation
Controls
Weld Parameter Chart
Overload Protection
− Maintenance &TROUBLESHOOTING
Routine Maintenance
Drive Motor Protection
030/.035 Groove Knurled Smooth
Changing Drive Roll Or Wire Inlet Guide
023/.025
Stamped
Stickout Tools Needed Mm, 10 mm
Nozzle Contact Tip Tip Adapter Head Tube
Remove nozzle, contact tip, and adapter Blow out gun casing
Replacing Switch And/Or Head Tube
Troubleshooting Table
Trouble Remedy
− Electrical Diagram
Circuit Diagram
249 315-A
Typical MIG Process Connections
Regulator Flowmeter Shielding Gas Wire Feeder Power Source
− MIG Welding Gmaw Guidelines
Gun Workpiece Work Clamp
Select Voltage
Typical MIG Process Control Settings
Wire Size Amperage Range
Holding And Positioning Welding Gun
Groove Welds
Perpendicular Drag
Conditions That Affect Weld Bead Shape
Push
Short Normal Long
Gun Movement During Welding
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Troubleshooting − Excessive Penetration
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Possible Causes Corrective Actions
Troubleshooting − Burn-Through
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Base metal to move
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Direction
Application
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Welding power source
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Drive rolls if necessary
49 32
− Parts List
57 58
Dia Part Description Quantity
Optional
H100S4-10 Gun
245
Consumables
Optional Drive Rolls
Options
Assistance
Service
Support
Contact your Distributor for
Hobart Welding Products
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