Hobart Welding Products 210 MVP Fumes and Gases can be hazardous, ARC Rays can burn eyes and skin

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FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.

DKeep your head out of the fumes. Do not breathe the fumes.

DIf inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases.

DIf ventilation is poor, wear an approved air-supplied respirator.

DRead and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.

DWork in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watch- person nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breath- ing air is safe.

DDo not weld in locations near degreasing, cleaning, or spraying op- erations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.

DDo not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

DWear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).

DWear approved safety glasses with side shields under your helmet.

DUse protective screens or barriers to protect others from flash, glare and sparks; warn others not to watch the arc.

DWear protective clothing made from durable, flame-resistant material (leather, heavy cotton, or wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

DRemove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

DDo not weld where flying sparks can strike flammable material.

DProtect yourself and others from flying sparks and hot metal.

DBe alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DBe aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

DDo not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see Safety Standards).

DDo not weld where the atmosphere may contain flammable dust, gas, or liquid vapors (such as gasoline).

DConnect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock, sparks, and fire hazards.

DDo not use welder to thaw frozen pipes.

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DRemove stick electrode from holder or cut off welding wire at contact tip when not in use.

DWear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

DAfter completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames.

DUse only correct fuses or circuit breakers. Do not oversize or by- pass them.

DFollow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL or DIRT can injure eyes.

D Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

DWear approved safety glasses with side shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D Shut off compressed gas supply when not in use.

D Always ventilate confined spaces or use approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF) can affect Implanted Medical Devices.

D Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

DImplanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

CYLINDERS can explode if damaged.

Compressed gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

DProtect compressed gas cylinders from excessive heat, mechani- cal shocks, physical damage, slag, open flames, sparks, and arcs.

DInstall cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

DKeep cylinders away from any welding or other electrical circuits.

DNever drape a welding torch over a gas cylinder.

DNever allow a welding electrode to touch any cylinder.

DNever weld on a pressurized cylinder − explosion will result.

DUse only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.

DTurn face away from valve outlet when opening cylinder valve.

DKeep protective cap in place over valve except when cylinder is in use or connected for use.

DUse the right equipment, correct procedures, and sufficient num- ber of persons to lift and move cylinders.

DRead and follow instructions on compressed gas cylinders, associated equipment, and Compressed Gas Association (CGA) publication P-1 listed in Safety Standards.

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Contents Description OM-249 498BProcesses File MIG GmawFrom Hobart to You Protect Your InvestmentTable of Contents Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can burnWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Equipment can injure Welding Wire can injureFire or Explosion hazard Moving Parts can injureEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Pièces Chaudes peuvent provoquer des brûlures LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion Risque D’INCENDIE OU LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLes Pièces Mobiles peuvent causer des blessures LE Soudage À L’ARC risque de provoquer des interférencesPrincipales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux OM-249 498 I1max Symbols And Definitions− Definitions I1eff− Specifications Specifications For 230 VACSpecifications For 115 VAC 20% duty cycle at 90 amps Minutes Welding Duty Cycle And Overheating30% duty cycle at 150 amps Minutes Welding OverheatingVolt-Ampere Curves Voltage Amperage− Installation Installing Nozzle, Contact Tip, And AdapterInstalling Welding Gun Installing Work Clamp Turn off welding power source Process/Polarity TableChanging Polarity Installing Gas Supply After flow is set, close pressure assemblyTools Needed 1-1/8 Electrical Service Guide Extension Cord Data Use Shortest Cord PossibleMulti−Voltage Plug MVP Connection Do Not modify or rewire receptacle Connection Selecting a Location And Connecting Input PowerDo not move or operate Unit where it could tip Serial Number And Rating Label LocationQualified Persons Make InstallationLocal Codes − have only YellowConnecting 1-Phase Input Power For 115 VAC Input Installing Wire Spool And Adjusting Hub Tension Installing 8 in mm Wire SpoolConnecting Optional Spool Gun Wire Feed Speed ControlExposed O-rings Threading Welding Wire − Operation ControlsWeld Parameter Chart Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor Protection030/.035 Groove Knurled Smooth Changing Drive Roll Or Wire Inlet Guide023/.025 StampedNozzle Contact Tip Tip Adapter Head Tube Remove nozzle, contact tip, and adapter Blow out gun casingStickout Tools Needed Mm, 10 mm Replacing Switch And/Or Head Tube Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram249 315-A Typical MIG Process Connections Regulator Flowmeter Shielding Gas Wire Feeder Power Source− MIG Welding Gmaw Guidelines Gun Workpiece Work ClampTypical MIG Process Control Settings Wire Size Amperage RangeSelect Voltage Holding And Positioning Welding Gun Groove WeldsPerpendicular Drag Conditions That Affect Weld Bead ShapePush Short Normal LongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Base metal to move Troubleshooting − Waviness Of BeadTroubleshooting − Distortion DirectionTroubleshooting Guide For Semiautomatic Welding Equipment Common MIG Shielding GasesApplication Welding power source Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Drive rolls if necessary− Parts List 57 5849 32 Dia Part Description Quantity Optional H100S4-10 Gun 245Optional Drive Rolls OptionsConsumables Service SupportAssistance Contact your Distributor for Hobart Welding Products