Hobart Welding Products 210 MVP manual Holding And Positioning Welding Gun, Groove Welds

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9-3. Holding And Positioning Welding Gun

.Welding wire is energized when gun trigger is pressed. Before lowering helmet and pressing trigger, be sure wire is no more than 1/2 in. (13 mm) past end of nozzle, and tip of wire is positioned correctly on seam.

1

2 3

5

4

 

 

0°-15°

90°

90°

 

End View of Work Angle

Side View of Gun Angle

 

GROOVE WELDS

1Hold Gun and Control Gun Trigger

2Workpiece

3Work Clamp

4Electrode Extension (Stickout) 1/4 to 1/2 in. (6 To 13 mm)

5Cradle Gun and Rest Hand on Workpiece

45°

45°

0°-15°

End View of Work Angle

Side View of Gun Angle

 

FILLET WELDS

S-0421-A

OM-249 498 Page 38

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Contents Description OM-249 498BProcesses File MIG GmawFrom Hobart to You Protect Your InvestmentTable of Contents Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can burnWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Equipment can injure Welding Wire can injureFire or Explosion hazard Moving Parts can injureEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Pièces Chaudes peuvent provoquer des brûlures LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion Risque D’INCENDIE OU LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLes Pièces Mobiles peuvent causer des blessures LE Soudage À L’ARC risque de provoquer des interférencesPrincipales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux OM-249 498 I1max Symbols And Definitions− Definitions I1eff− Specifications Specifications For 230 VACSpecifications For 115 VAC 20% duty cycle at 90 amps Minutes Welding Duty Cycle And Overheating30% duty cycle at 150 amps Minutes Welding OverheatingVolt-Ampere Curves Voltage Amperage− Installation Installing Nozzle, Contact Tip, And AdapterInstalling Welding Gun Installing Work Clamp Turn off welding power source Process/Polarity TableChanging Polarity Installing Gas Supply After flow is set, close pressure assemblyTools Needed 1-1/8 Electrical Service Guide Extension Cord Data Use Shortest Cord PossibleMulti−Voltage Plug MVP Connection Do Not modify or rewire receptacle Connection Selecting a Location And Connecting Input PowerDo not move or operate Unit where it could tip Serial Number And Rating Label LocationQualified Persons Make InstallationLocal Codes − have only YellowConnecting 1-Phase Input Power For 115 VAC Input Installing Wire Spool And Adjusting Hub Tension Installing 8 in mm Wire SpoolConnecting Optional Spool Gun Wire Feed Speed ControlExposed O-rings Threading Welding Wire − Operation ControlsWeld Parameter Chart Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor Protection030/.035 Groove Knurled Smooth Changing Drive Roll Or Wire Inlet Guide023/.025 StampedNozzle Contact Tip Tip Adapter Head Tube Remove nozzle, contact tip, and adapter Blow out gun casingStickout Tools Needed Mm, 10 mm Replacing Switch And/Or Head Tube Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram249 315-A Typical MIG Process Connections Regulator Flowmeter Shielding Gas Wire Feeder Power Source− MIG Welding Gmaw Guidelines Gun Workpiece Work ClampTypical MIG Process Control Settings Wire Size Amperage RangeSelect Voltage Holding And Positioning Welding Gun Groove WeldsPerpendicular Drag Conditions That Affect Weld Bead ShapePush Short Normal LongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Base metal to move Troubleshooting − Waviness Of BeadTroubleshooting − Distortion DirectionTroubleshooting Guide For Semiautomatic Welding Equipment Common MIG Shielding GasesApplication Welding power source Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Drive rolls if necessary− Parts List 57 5849 32 Dia Part Description Quantity Optional H100S4-10 Gun 245Optional Drive Rolls OptionsConsumables Service SupportAssistance Contact your Distributor for Hobart Welding Products